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IAC Assessment: ND0183
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IAC Assessment: ND0183
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IAC Center Notre Dame Univ.
Assessment Year 1994
Principal Product Rubber seals (door gaskets)
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 410
Plant Area (Sq.Ft.) 400,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,007,220 27,938,160 kWh $0.04
Natural Gas $632,615 243,481 MMBtu $2.60
TOTAL ENERGY COSTS $1,639,835
RECOMMENDED SAVINGS* $143,289 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,539
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$91,442
Cost:
$10,400
- - $91,442 11,716 -
-
kWh
$91,442
11,716
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,986
Cost:
$30,850
$17,986 498,535 - - $17,986
498,535
kWh
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,887
Cost:
$18,770
$17,887 - - - $17,887
-
kWh
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,850
Cost:
$5,000
- - $9,850 3,788 -
-
kWh
$9,850
3,788
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,708
Cost:
$200
$2,708 75,029 - - $2,708
75,029
kWh
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$950
Cost:
$100
- - $950 366 -
-
kWh
$950
366
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$920
Cost:
-
$920 25,498 - - $920
25,498
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$689
Cost:
$149
$689 19,050 - - $689
19,050
kWh
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$524
Cost:
$250
$524 14,654 - - $524
14,654
kWh
-
-
MMBtu
10: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$255
Cost:
$430
- - $255 98 -
-
kWh
$255
98
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$78
Cost:
$160
$78 2,052 - - $78
2,052
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$143,289
Cost:
$66,309
$40,792 634,818 $102,497 15,968 $40,792
634,818
kWh
$102,497
15,968
MMBtu
TOTAL IMPLEMENTED Savings:
$21,539
Cost:
$19,549
$21,284 94,079 $255 98 $21,284
94,079
kWh
$255
98
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas