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IAC Assessment: ND0226
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IAC Assessment: ND0226
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IAC Center Notre Dame Univ.
Assessment Year 1995
Principal Product fuel rails
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 550
Plant Area (Sq.Ft.) 130,000
Annual Production 6,300,000 Pieces
Production Hrs. Annual 6,800
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $563,308 9,084,115 kWh $0.06
Natural Gas $104,524 17,979 MMBtu $5.81
TOTAL ENERGY COSTS $907,517
RECOMMENDED SAVINGS* $35,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Other Liquid (haz) Gaseous Waste Electricity Usage Natural Gas Other Liquid (non-haz) Other Liquid (haz) Gaseous Waste
$ kWh $ MMBtu $ gal $ gal $ lb
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,630
Cost:
$6,024
$5,630 - - - - - - - - - $5,630
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$770
Cost:
$870
$770 12,309 - - - - - - - - $770
12,309
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$189
Cost:
$250
- - $189 33 - - - - - - -
-
kWh
$189
33
MMBtu
-
-
gal
-
-
gal
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$156
Cost:
$740
$156 2,638 - - - - - - - - $156
2,638
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,286
Cost:
$3,500
$7,286 117,526 - - - - - - - - $7,286
117,526
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,453
Cost:
$750
$1,453 23,447 - - - - - - - - $1,453
23,447
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$368
Cost:
$1,080
$368 5,275 - - - - - - - - $368
5,275
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,974
Cost:
$8,710
$8,974 144,783 - - - - - - - - $8,974
144,783
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$6,558
Cost:
$750
- - - - - - - - $6,558 22,860 -
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
$6,558
22,860
lb
10: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$4,457
Cost:
$3,000
- - - - $2,195 1,025,916 $2,262 119 - - -
-
kWh
-
-
MMBtu
$2,195
1,025,916
gal
$2,262
119
gal
-
-
lb
11: 3.1242 ALLOW DRAINAGE BEFORE WITHDRAWING OBJECT Savings:
$12
Cost:
$15
- - - - $12 5,667 - - - - -
-
kWh
-
-
MMBtu
$12
5,667
gal
-
-
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$35,853
Cost:
$25,689
$24,637 305,978 $189 33 $2,207 1,031,583 $2,262 119 $6,558 22,860 $24,637
305,978
kWh
$189
33
MMBtu
$2,207
1,031,583
gal
$2,262
119
gal
$6,558
22,860
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ gal $ gal $ lb
Electricity Usage Natural Gas Other Liquid (non-haz) Other Liquid (haz) Gaseous Waste Electricity Usage Natural Gas Other Liquid (non-haz) Other Liquid (haz) Gaseous Waste