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IAC Assessment: ND0232
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IAC Assessment: ND0232
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IAC Center Notre Dame Univ.
Assessment Year 1995
Principal Product Steel Coil Pickling
NAICS n/a
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $50,000,000-$100,000,000
# of Employees 50
Plant Area (Sq.Ft.) 80,000
Annual Production 320,000 Tons
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,341 2,546,600 kWh $0.07
Natural Gas $335,724 48,590 MMBtu $6.91
TOTAL ENERGY COSTS $510,065
RECOMMENDED SAVINGS* $41,793 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,652
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$580
Cost:
$200
$580 8,499 - - $580
8,499
kWh
-
-
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,800
Cost:
$6,240
$3,800 - - - $3,800
-
kWh
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,328
Cost:
$250
$1,328 17,585 - - $1,328
17,585
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$320
Cost:
$800
$320 4,689 - - $320
4,689
kWh
-
-
MMBtu
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$11,506
Cost:
$5,000
- - $11,506 1,682 -
-
kWh
$11,506
1,682
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$16,430
Cost:
$6,690
$16,430 218,347 - - $16,430
218,347
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$693
Cost:
$282
$693 10,258 - - $693
10,258
kWh
-
-
MMBtu
08: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$7,136
Cost:
$44,552
$7,136 - - - $7,136
-
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$41,793
Cost:
$64,014
$30,287 259,378 $11,506 1,682 $30,287
259,378
kWh
$11,506
1,682
MMBtu
TOTAL IMPLEMENTED Savings:
$35,652
Cost:
$56,442
$24,146 226,846 $11,506 1,682 $24,146
226,846
kWh
$11,506
1,682
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas