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IAC Assessment: ND0244
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IAC Assessment: ND0244
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IAC Center Notre Dame Univ.
Assessment Year 1996
Principal Product Auto Ignition Wire
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 150,000
Annual Production 7,280,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $303,409 5,703,986 kWh $0.05
Electricity Demand $101,522 14,670 kW-months/year $6.92
Electricity Fees $277 - $ -
Natural Gas $109,085 25,573 MMBtu $4.27
TOTAL ENERGY COSTS $514,293
RECOMMENDED SAVINGS* $28,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,377
Cost:
$17,535
$4,692 88,218 $4,685 677 - - - - - - - - $4,692
88,218
kWh
$4,685
677
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,996
Cost:
$330
$1,000 18,757 $996 144 - - - - - - - - $1,000
18,757
kWh
$996
144
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,849
Cost:
$200
$1,849 34,584 - - - - - - - - - - $1,849
34,584
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$48
Cost:
$140
$24 586 $24 3 - - - - - - - - $24
586
kWh
$24
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$723
Cost:
$900
- - - - $723 169 - - - - - - -
-
kWh
-
-
kW-months/year
$723
169
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$334
Cost:
$1,000
- - - - $334 78 - - - - - - -
-
kWh
-
-
kW-months/year
$334
78
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,104
Cost:
$450
$47 879 $79 11 $978 234 - - - - - - $47
879
kWh
$79
11
kW-months/year
$978
234
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,438
Cost:
$2,795
- - - - $1,438 336 - - - - - - -
-
kWh
-
-
kW-months/year
$1,438
336
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$2,624
Cost:
$60,000
- - - - - - $2,624 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,624
-
Tgal
-
-
gal
-
-
Tgal
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$9,500
Cost:
$40,000
- - - - - - - - $8,000 - $1,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,000
-
gal
$1,500
-
Tgal
TOTAL RECOMMENDED Savings:
$28,993
Cost:
$123,350
$7,612 143,024 $5,784 835 $3,473 817 $2,624 - $8,000 - $1,500 - $7,612
143,024
kWh
$5,784
835
kW-months/year
$3,473
817
MMBtu
$2,624
-
Tgal
$8,000
-
gal
$1,500
-
Tgal
TOTAL IMPLEMENTED Savings:
$16,180
Cost:
$79,065
$7,541 141,559 $5,681 821 $334 78 $2,624 - - - - - $7,541
141,559
kWh
$5,681
821
kW-months/year
$334
78
MMBtu
$2,624
-
Tgal
-
-
gal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption