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IAC Assessment: ND0291
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IAC Assessment: ND0291
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IAC Center Notre Dame Univ.
Assessment Year 1997
Principal Product Printed Materials
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 86
Plant Area (Sq.Ft.) 44,000
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,869 1,147,421 kWh $0.04
Electricity Demand $9,938 3,808 kW-months/year $2.61
Natural Gas $14,586 2,947 MMBtu $4.95
TOTAL ENERGY COSTS $67,393
RECOMMENDED SAVINGS* $9,292 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,153
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,825
Cost:
$3,400
$1,577 42,204 $1,248 478 - - - - - - $1,577
42,204
kWh
$1,248
478
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,398
Cost:
$1,350
$1,391 37,222 $1,007 386 - - - - - - $1,391
37,222
kWh
$1,007
386
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,285
Cost:
$348
$1,391 37,222 $894 343 - - - - - - $1,391
37,222
kWh
$894
343
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$443
Cost:
$40
$241 6,448 $202 77 - - - - - - $241
6,448
kWh
$202
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$306
Cost:
$360
- - - - - - - - $306 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$306
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$287
Cost:
-
- - - - $287 58 - - - - -
-
kWh
-
-
kW-months/year
$287
58
MMBtu
-
-
$
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$257
Cost:
$96
$44 1,172 $39 3 $174 35 - - - - $44
1,172
kWh
$39
3
kW-months/year
$174
35
MMBtu
-
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$170
Cost:
-
- - - - - - $170 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$170
-
$
-
-
$
09: 3.8221 USE ALTERNATIVES FOR ACIDS / ALKALINE (WATER, STEAM, ABRASIVE) Savings:
$128
Cost:
$100
- - - - - - - - $128 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$128
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$99
Cost:
$100
$99 2,638 - - - - - - - - $99
2,638
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$89
Cost:
$20
$44 1,172 $45 17 - - - - - - $44
1,172
kWh
$45
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5
Cost:
$73
- 586 $5 1 - - - - - - -
586
kWh
$5
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$9,292
Cost:
$5,887
$4,787 128,664 $3,440 1,305 $461 93 $170 - $434 - $4,787
128,664
kWh
$3,440
1,305
kW-months/year
$461
93
MMBtu
$170
-
$
$434
-
$
TOTAL IMPLEMENTED Savings:
$8,153
Cost:
$5,218
$4,502 120,458 $3,194 1,224 $287 58 $170 - - - $4,502
120,458
kWh
$3,194
1,224
kW-months/year
$287
58
MMBtu
$170
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost