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IAC Assessment: NL0001
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IAC Assessment: NL0001
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IAC Center University of Nebraska–Lincoln
Assessment Year 2017
Principal Product foam insulation
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 190,000
Annual Production 500,000 Pounds
Production Hrs. Annual 4,160
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,235 1,577,252 kWh $0.07
Electricity Demand $31,909 6,453 kW-months/year $4.94
Electricity Fees $5,215 - $ -
Natural Gas $114,300 29,961 MMBtu $3.81
LPG $6,790 608 MMBtu $11.17
TOTAL ENERGY COSTS $275,869
RECOMMENDED SAVINGS* $110,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,650
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ %
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$28,978
Cost:
$82,175
- - - - - - $6,688 76,000 $11,200 - $11,090 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,688
76,000
lb
$11,200
-
$
$11,090
-
$
-
-
%
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$400
Cost:
-
$400 4,500 - - - - - - - - - - - - $400
4,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$850
Cost:
$1,000
$850 9,460 - - - - - - - - - - - - $850
9,460
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,808
Cost:
-
- - $3,808 708 - - - - - - - - - - -
-
kWh
$3,808
708
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,694
Cost:
$17,700
$1,694 19,250 - - - - - - - - - - - - $1,694
19,250
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,200
Cost:
$78,000
$19,200 210,000 - - - - - - - - - - - - $19,200
210,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$55,600
Cost:
$45,000
- - - - $700 189 - - - - - - $54,900 - -
-
kWh
-
-
kW-months/year
$700
189
MMBtu
-
-
lb
-
-
$
-
-
$
$54,900
-
%
TOTAL RECOMMENDED Savings:
$110,530
Cost:
$223,875
$22,144 243,210 $3,808 708 $700 189 $6,688 76,000 $11,200 - $11,090 - $54,900 - $22,144
243,210
kWh
$3,808
708
kW-months/year
$700
189
MMBtu
$6,688
76,000
lb
$11,200
-
$
$11,090
-
$
$54,900
-
%
TOTAL IMPLEMENTED Savings:
$75,650
Cost:
$124,000
$20,050 219,460 - - $700 189 - - - - - - $54,900 - $20,050
219,460
kWh
-
-
kW-months/year
$700
189
MMBtu
-
-
lb
-
-
$
-
-
$
$54,900
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material By-product Production Increase in Production