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IAC Assessment: NL0048
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IAC Assessment: NL0048
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IAC Center University of Nebraska–Lincoln
Assessment Year 2020
Principal Product Automotive Belts
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $50,000,000-$100,000,000
# of Employees 480
Plant Area (Sq.Ft.) 1,100,000
Annual Production 8,262,349 Units
Production Hrs. Annual 5,600
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $625,580 26,355,939 kWh $0.02
Electricity Demand $886,645 51,104 kW-months/year $17.35
Electricity Fees $77,854 - $ -
Natural Gas $1,178,050 424,798 MMBtu $2.77
LPG $21,962 1,803 MMBtu $12.18
TOTAL ENERGY COSTS $2,944,142
RECOMMENDED SAVINGS* $132,515 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,338
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$71,559
Cost:
$111,731
$22,244 926,826 $35,685 2,057 - - - - - - $13,630 - - - - - $22,244
926,826
kWh
$35,685
2,057
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$13,630
-
$
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$24,509
Cost:
$66,100
- - - - $24,509 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$24,509
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$22,004
Cost:
$20,500
- - - - - - $(-4,999) (-1,803) $21,963 1,803 - - $5,040 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-4,999)
(-1,803)
MMBtu
$21,963
1,803
MMBtu
-
-
$
$5,040
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,955
Cost:
$4,000
$9,805 408,555 - - - - - - - - $(-1,600) - - - $(-250) - $9,805
408,555
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$(-1,600)
-
$
-
-
$
$(-250)
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,824
Cost:
$50
- - $5,824 336 - - - - - - - - - - - - -
-
kWh
$5,824
336
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$664
Cost:
$3,180
- - - - - - - - - - - - - - $664 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$664
-
$
TOTAL RECOMMENDED Savings:
$132,515
Cost:
$205,561
$32,049 1,335,381 $41,509 2,393 $24,509 - $(-4,999) (-1,803) $21,963 1,803 $12,030 - $5,040 - $414 - $32,049
1,335,381
kWh
$41,509
2,393
kW-months/year
$24,509
-
$
$(-4,999)
(-1,803)
MMBtu
$21,963
1,803
MMBtu
$12,030
-
$
$5,040
-
$
$414
-
$
TOTAL IMPLEMENTED Savings:
$85,338
Cost:
$115,781
$32,049 1,335,381 $41,509 2,393 - - - - - - $12,030 - - - $(-250) - $32,049
1,335,381
kWh
$41,509
2,393
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$12,030
-
$
-
-
$
$(-250)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost