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IAC Assessment: NV0105
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IAC Assessment: NV0105
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IAC Center University of Nevada
Assessment Year 1998
Principal Product Plastic Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 80,000
Annual Production 112,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,601 3,408,851 kWh $0.04
Electricity Demand $60,967 7,776 kW-months/year $7.84
Electricity Fees $8,426 - $ -
Natural Gas $21,084 3,683 MMBtu $5.72
TOTAL ENERGY COSTS $235,078
RECOMMENDED SAVINGS* $173,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $140,593
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,700
Cost:
$1,890
- - - - - - $2,700 472 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,700
472
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$9,271
Cost:
$21,600
$7,687 181,125 $2,131 272 $196 - - - - - - - - - $(-743) - $7,687
181,125
kWh
$2,131
272
kW-months/year
$196
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$(-743)
-
Tgal
03: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$2,061
Cost:
-
$1,491 35,170 $530 68 $40 - - - - - - - - - - - $1,491
35,170
kWh
$530
68
kW-months/year
$40
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.5125 SIZE AIR HANDLING GRILLS/ DUCT/S COILS TO MINIMIZE AIR RESISTANCE Savings:
$1,030
Cost:
$1,267
$745 17,585 $265 34 $20 - - - - - - - - - - - $745
17,585
kWh
$265
34
kW-months/year
$20
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$9,488
Cost:
$1,080
$4,770 112,544 $4,532 578 $186 - - - - - - - - - - - $4,770
112,544
kWh
$4,532
578
kW-months/year
$186
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$322
Cost:
$150
$316 7,327 - - $6 - - - - - - - - - - - $316
7,327
kWh
-
-
kW-months/year
$6
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,872
Cost:
$490
$1,429 33,705 $406 52 $37 - - - - - - - - - - - $1,429
33,705
kWh
$406
52
kW-months/year
$37
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,676
Cost:
$50,495
$10,615 250,293 $3,773 481 $288 - - - - - - - - - - - $10,615
250,293
kWh
$3,773
481
kW-months/year
$288
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,679
Cost:
$8,064
- - - - - - $2,679 468 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,679
468
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
10: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$52,000
Cost:
$14,200
- - - - - - - - - - - - $52,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$52,000
-
$
-
-
Tgal
11: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$12,952
Cost:
$75,000
$4,368 102,872 $1,552 198 - - - - $792 39,600 $6,240 - - - - - $4,368
102,872
kWh
$1,552
198
kW-months/year
-
-
$
-
-
MMBtu
$792
39,600
lb
$6,240
-
$
-
-
$
-
-
Tgal
12: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$64,064
Cost:
$375,750
- - - - - - - - $64,064 22,460 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$64,064
22,460
lb
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$173,115
Cost:
$549,986
$31,421 740,621 $13,189 1,683 $773 - $5,379 940 $64,856 62,060 $6,240 - $52,000 - $(-743) - $31,421
740,621
kWh
$13,189
1,683
kW-months/year
$773
-
$
$5,379
940
MMBtu
$64,856
62,060
lb
$6,240
-
$
$52,000
-
$
$(-743)
-
Tgal
TOTAL IMPLEMENTED Savings:
$140,593
Cost:
$421,961
$14,693 346,424 $7,458 952 $442 - $2,679 468 $64,064 22,460 - - $52,000 - $(-743) - $14,693
346,424
kWh
$7,458
952
kW-months/year
$442
-
$
$2,679
468
MMBtu
$64,064
22,460
lb
-
-
$
$52,000
-
$
$(-743)
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption