IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Automotive Door Seals
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000
# of Employees 430
Plant Area (Sq.Ft.) 250,000
Annual Production 25 Pieces
Production Hrs. Annual 8,760
Location (State) OK
View Case Study
Source Yearly Cost Usage
Electricity Usage $691,547 19,108,800
Electricity Demand $337,113 41,511
Electricity Fees $3,245 -
Natural Gas $150,003 30,832
TOTAL ENERGY COSTS $1,209,423
RECOMMENDED SAVINGS* $154,935 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $82,742
#|Description Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW/month $ MMBtu $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$51,704
Cost:
$45,000
$37,204 1,200,118 $14,500 1,644 - - - - - - $37,204
1,200,118
kWh
$14,500
1,644
kW/month
-
-
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$25,266
Cost:
-
- - $25,266 2,865 - - - - - - -
-
kWh
$25,266
2,865
kW/month
-
-
MMBtu
-
-
$
-
-
$
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$11,031
Cost:
-
- - - - $11,031 2,268 - - - - -
-
kWh
-
-
kW/month
$11,031
2,268
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,978
Cost:
$367
$2,963 95,580 $1,155 131 - - $(-1,140) - - - $2,963
95,580
kWh
$1,155
131
kW/month
-
-
MMBtu
$(-1,140)
-
$
-
-
$
05: 2.4143 USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM Savings:
$5,150
Cost:
$5,273
$5,150 166,120 - - - - - - - - $5,150
166,120
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$30,454
Cost:
$60,000
$30,454 982,415 - - - - - - - - $30,454
982,415
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,028
Cost:
$117
$6,832 220,402 $2,664 302 - - - - $(-468) - $6,832
220,402
kWh
$2,664
302
kW/month
-
-
MMBtu
-
-
$
$(-468)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,609
Cost:
$30,876
$2,541 81,967 $1,843 209 - - - - $1,225 - $2,541
81,967
kWh
$1,843
209
kW/month
-
-
MMBtu
-
-
$
$1,225
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,270
Cost:
$2,004
$6,270 202,272 - - - - - - - - $6,270
202,272
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
10: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$7,445
Cost:
-
$4,453 143,640 - - $2,992 615 - - - - $4,453
143,640
kWh
-
-
kW/month
$2,992
615
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$154,935
Cost:
$143,637
$95,867 3,092,514 $45,428 5,151 $14,023 2,883 $(-1,140) - $757 - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
TOTAL IMPLEMENTED Savings:
$82,742
Cost:
$83,520
$54,128 1,746,057 $17,498 1,984 $11,031 2,268 $(-1,140) - $1,225 - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
$ kWh $ kW/month $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
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