IAC logo
IAC Assessment: OK0658
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OK0658
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Automotive Door Seals
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 250,000
Annual Production 25 Pieces
Production Hrs. Annual 8,760
Location (State) OK
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $691,547 19,108,800 kWh $0.04
Electricity Demand $337,113 41,511 kW-months/year $8.12
Electricity Fees $3,245 - $ -
Natural Gas $150,003 30,832 MMBtu $4.87
TOTAL ENERGY COSTS $1,209,423
RECOMMENDED SAVINGS* $154,935 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,742
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$51,704
Cost:
$45,000
$37,204 1,200,118 $14,500 1,644 - - - - - - $37,204
1,200,118
kWh
$14,500
1,644
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$25,266
Cost:
-
- - $25,266 2,865 - - - - - - -
-
kWh
$25,266
2,865
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$11,031
Cost:
-
- - - - $11,031 2,268 - - - - -
-
kWh
-
-
kW-months/year
$11,031
2,268
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,978
Cost:
$367
$2,963 95,580 $1,155 131 - - $(-1,140) - - - $2,963
95,580
kWh
$1,155
131
kW-months/year
-
-
MMBtu
$(-1,140)
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,150
Cost:
$5,273
$5,150 166,120 - - - - - - - - $5,150
166,120
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$30,454
Cost:
$60,000
$30,454 982,415 - - - - - - - - $30,454
982,415
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,028
Cost:
$117
$6,832 220,402 $2,664 302 - - - - $(-468) - $6,832
220,402
kWh
$2,664
302
kW-months/year
-
-
MMBtu
-
-
$
$(-468)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,609
Cost:
$30,876
$2,541 81,967 $1,843 209 - - - - $1,225 - $2,541
81,967
kWh
$1,843
209
kW-months/year
-
-
MMBtu
-
-
$
$1,225
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,270
Cost:
$2,004
$6,270 202,272 - - - - - - - - $6,270
202,272
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$7,445
Cost:
-
$4,453 143,640 - - $2,992 615 - - - - $4,453
143,640
kWh
-
-
kW-months/year
$2,992
615
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$154,935
Cost:
$143,637
$95,867 3,092,514 $45,428 5,151 $14,023 2,883 $(-1,140) - $757 - $95,867
3,092,514
kWh
$45,428
5,151
kW-months/year
$14,023
2,883
MMBtu
$(-1,140)
-
$
$757
-
$
TOTAL IMPLEMENTED Savings:
$82,742
Cost:
$83,520
$54,128 1,746,057 $17,498 1,984 $11,031 2,268 $(-1,140) - $1,225 - $54,128
1,746,057
kWh
$17,498
1,984
kW-months/year
$11,031
2,268
MMBtu
$(-1,140)
-
$
$1,225
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost