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IAC Assessment: OK0694
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IAC Assessment: OK0694
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Elemental Iodine
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2864 -
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 803,000
Annual Production 4,200 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,413,850 43,851,840 kWh $0.03
Electricity Demand $346,646 66,633 kW-months/year $5.20
Electricity Fees $7,644 - $ -
LPG $98,199 8,116 MMBtu $12.10
TOTAL ENERGY COSTS $1,866,339
RECOMMENDED SAVINGS* $1,183,091 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,404
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ %
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,045,517
Cost:
$1,029,484
$(-3,667) (-79,716) $(-816) (-156) - - - - - - $1,050,000 - $(-3,667)
(-79,716)
kWh
$(-816)
(-156)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$1,050,000
-
%
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$60,059
Cost:
$691
- - - - $(-38,145) (-8,116) $98,204 8,116 - - - - -
-
kWh
-
-
kW-months/year
$(-38,145)
(-8,116)
MMBtu
$98,204
8,116
MMBtu
-
-
$
-
-
%
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$9,026
Cost:
$9,344
$6,241 193,833 $2,785 540 - - - - - - - - $6,241
193,833
kWh
$2,785
540
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$65,085
Cost:
$407,420
$53,269 1,654,330 $11,816 1,068 - - - - - - - - $53,269
1,654,330
kWh
$11,816
1,068
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,247
Cost:
$2,094
- - - - - - $2,247 478 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,247
478
MMBtu
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,157
Cost:
$2,968
$554 17,192 $368 72 - - - - $235 - - - $554
17,192
kWh
$368
72
kW-months/year
-
-
MMBtu
-
-
MMBtu
$235
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,183,091
Cost:
$1,452,001
$56,397 1,785,639 $14,153 1,524 $(-38,145) (-8,116) $100,451 8,594 $235 - $1,050,000 - $56,397
1,785,639
kWh
$14,153
1,524
kW-months/year
$(-38,145)
(-8,116)
MMBtu
$100,451
8,594
MMBtu
$235
-
$
$1,050,000
-
%
TOTAL IMPLEMENTED Savings:
$3,404
Cost:
$5,062
$554 17,192 $368 72 - - $2,247 478 $235 - - - $554
17,192
kWh
$368
72
kW-months/year
-
-
MMBtu
$2,247
478
MMBtu
$235
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas LPG Ancillary Material Cost Increase in Production