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IAC Assessment: OK0768
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IAC Assessment: OK0768
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IAC Center Oklahoma State University
Assessment Year 2008
Principal Product Aluminium Extrusions
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $100,000,000-$500,000,000
# of Employees 655
Plant Area (Sq.Ft.) 430,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,137,765 24,002,112 kWh $0.05
Natural Gas $1,083,147 113,427 MMBtu $9.55
TOTAL ENERGY COSTS $2,220,912
RECOMMENDED SAVINGS* $389,605 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $177,910
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Consumption Electricity Usage Natural Gas Water Consumption
$ kWh $ MMBtu $ Tgal
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$959
Cost:
$398
$959 73 - - - - $959
73
kWh
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,022
Cost:
$4,452
$2,022 219 - - - - $2,022
219
kWh
-
-
MMBtu
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,704
Cost:
$17,980
$10,704 412 - - - - $10,704
412
kWh
-
-
MMBtu
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$208
Cost:
$1,615
$208 18 - - - - $208
18
kWh
-
-
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$441
Cost:
$2,703
$441 28 - - - - $441
28
kWh
-
-
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,145
Cost:
$16,980
$2,145 137 - - - - $2,145
137
kWh
-
-
MMBtu
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$463
Cost:
$2,027
$463 35 - - - - $463
35
kWh
-
-
MMBtu
-
-
Tgal
08: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$12,550
Cost:
$152,330
- - - - $12,550 - -
-
kWh
-
-
MMBtu
$12,550
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,400
Cost:
$7,484
- - $11,400 1,067 - - -
-
kWh
$11,400
1,067
MMBtu
-
-
Tgal
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,626
Cost:
$749
$1,626 121 - - - - $1,626
121
kWh
-
-
MMBtu
-
-
Tgal
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$16,897
Cost:
$1,517
$16,897 1,860 - - - - $16,897
1,860
kWh
-
-
MMBtu
-
-
Tgal
12: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$7,034
Cost:
$129,640
$7,034 545 - - - - $7,034
545
kWh
-
-
MMBtu
-
-
Tgal
13: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$25,952
Cost:
$64,800
$25,952 1,993 - - - - $25,952
1,993
kWh
-
-
MMBtu
-
-
Tgal
14: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,760
Cost:
$7,525
$2,760 236 - - - - $2,760
236
kWh
-
-
MMBtu
-
-
Tgal
15: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$131,460
Cost:
$41,080
- - $131,460 14,478 - - -
-
kWh
$131,460
14,478
MMBtu
-
-
Tgal
16: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$23,790
Cost:
$36,060
- - $23,790 2,620 - - -
-
kWh
$23,790
2,620
MMBtu
-
-
Tgal
17: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$139,194
Cost:
$135,000
- - - - $139,194 - -
-
kWh
-
-
MMBtu
$139,194
-
Tgal
TOTAL RECOMMENDED Savings:
$389,605
Cost:
$622,340
$71,211 5,677 $166,650 18,165 $151,744 - $71,211
5,677
kWh
$166,650
18,165
MMBtu
$151,744
-
Tgal
TOTAL IMPLEMENTED Savings:
$177,910
Cost:
$261,025
$46,450 3,186 $131,460 14,478 - - $46,450
3,186
kWh
$131,460
14,478
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Consumption Electricity Usage Natural Gas Water Consumption