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IAC Assessment: OK0779
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IAC Assessment: OK0779
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IAC Center Oklahoma State University
Assessment Year 2009
Principal Product Couplings
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 160
Plant Area (Sq.Ft.) 140,117
Annual Production 960,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $514,740 6,169,503 kWh $0.08
Natural Gas $277,177 25,146 MMBtu $11.02
TOTAL ENERGY COSTS $791,917
RECOMMENDED SAVINGS* $237,918 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,104
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$36,513
Cost:
$900,000
$15,090 173,252 - - - - $21,423 - $15,090
173,252
kWh
-
-
kW-months/year
-
-
MMBtu
$21,423
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$122,608
Cost:
$160,000
$4,694 53,893 - - - - $117,914 - $4,694
53,893
kWh
-
-
kW-months/year
-
-
MMBtu
$117,914
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$30,940
Cost:
-
- - $30,940 650 - - - - -
-
kWh
$30,940
650
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,076
Cost:
$6,396
$2,076 23,739 - - - - - - $2,076
23,739
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,634
Cost:
$26,750
$20,634 237,104 - - - - - - $20,634
237,104
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,089
Cost:
$14,467
$3,089 35,492 - - - - - - $3,089
35,492
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,569
Cost:
-
$11,569 145,369 - - - - - - $11,569
145,369
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,812
Cost:
$1,944
$2,812 32,239 - - - - - - $2,812
32,239
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,677
Cost:
$989
- - - - $7,677 751 - - -
-
kWh
-
-
kW-months/year
$7,677
751
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$237,918
Cost:
$1,110,546
$59,964 701,088 $30,940 650 $7,677 751 $139,337 - $59,964
701,088
kWh
$30,940
650
kW-months/year
$7,677
751
MMBtu
$139,337
-
$
TOTAL IMPLEMENTED Savings:
$38,104
Cost:
$43,161
$38,104 450,204 - - - - - - $38,104
450,204
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material