IAC Center Oklahoma State University
Assessment Year 2013
Principal Product Clay bricks
NAICS 327331 - Concrete Block and Brick Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $9,250,067
# of Employees 42
Plant Area (Sq.Ft.) 110,043
Annual Production 109,000,000 Pieces
Production Hrs. Annual 2,860
Location (State) OK
View Case Study
Source Yearly Cost Usage
Electricity Usage $309,152 6,343,132
Electricity Demand $108,655 18,300
Natural Gas $1,176,121 262,246
TOTAL ENERGY COSTS $1,602,096
RECOMMENDED SAVINGS* $196,355 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $69,125
#|Description Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW/month $ $ $ MMBtu $ lb
01: 2.4141 USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS Savings:
$7,514
Cost:
$27,500
$7,514 153,343 - - - - - - - - $7,514
153,343
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,540
Cost:
-
$2,275 46,434 $1,265 213 - - - - - - $2,275
46,434
kWh
$1,265
213
kW/month
-
-
$
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,395
Cost:
$1,750
$2,395 48,878 - - - - - - - - $2,395
48,878
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,494
Cost:
$33,218
$6,423 131,084 $1,071 180 - - - - - - $6,423
131,084
kWh
$1,071
180
kW/month
-
-
$
-
-
MMBtu
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$506
Cost:
$3,114
$506 10,332 - - - - - - - - $506
10,332
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$667
Cost:
$3,677
$654 10,335 $13 2 - - - - - - $654
10,335
kWh
$13
2
kW/month
-
-
$
-
-
MMBtu
-
-
lb
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,708
Cost:
$5,684
$1,617 33,019 $1,091 183 - - - - - - $1,617
33,019
kWh
$1,091
183
kW/month
-
-
$
-
-
MMBtu
-
-
lb
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$921
Cost:
$1,630
- - - - - - $921 206 - - -
-
kWh
-
-
kW/month
-
-
$
$921
206
MMBtu
-
-
lb
09: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$873
Cost:
$490
$521 10,642 $352 59 - - - - - - $521
10,642
kWh
$352
59
kW/month
-
-
$
-
-
MMBtu
-
-
lb
10: 2.2411 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR Savings:
$80,680
Cost:
$63,370
- - - - - - $80,680 18,009 - - -
-
kWh
-
-
kW/month
-
-
$
$80,680
18,009
MMBtu
-
-
lb
11: 2.4131 REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE Savings:
$32,511
Cost:
$25,606
$32,511 663,493 - - - - - - - - $32,511
663,493
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
12: 2.4131 REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE Savings:
$4,901
Cost:
$4,994
$4,901 100,001 - - - - - - - - $4,901
100,001
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,090
Cost:
$11,638
- - - - $12,090 - - - - - -
-
kWh
-
-
kW/month
$12,090
-
$
-
-
MMBtu
-
-
lb
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,275
Cost:
$912
- - - - - - $1,275 285 - - -
-
kWh
-
-
kW/month
-
-
$
$1,275
285
MMBtu
-
-
lb
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,900
Cost:
$4,158
- - - - - - $2,900 647 - - -
-
kWh
-
-
kW/month
-
-
$
$2,900
647
MMBtu
-
-
lb
16: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$35,380
Cost:
-
- - - - - - - - $35,380 706,000 -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
$35,380
706,000
lb
TOTAL RECOMMENDED Savings:
$196,355
Cost:
$187,741
$59,317 1,207,561 $3,792 637 $12,090 - $85,776 19,147 $35,380 706,000 -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
TOTAL IMPLEMENTED Savings:
$69,125
Cost:
$105,886
$53,256 1,086,893 $3,779 635 $12,090 - - - - - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
lb
$ kWh $ kW/month $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
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