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IAC Assessment: OR0209
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IAC Assessment: OR0209
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IAC Center Oregon State University
Assessment Year 1994
Principal Product Hot Dip Galvanizing
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 20,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,330 820,926 kWh $0.05
Natural Gas $100,913 25,900 MMBtu $3.90
TOTAL ENERGY COSTS $139,243
RECOMMENDED SAVINGS* $99,391 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $98,659
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$732
Cost:
$750
$732 15,533 - - - - $732
15,533
kWh
-
-
MMBtu
-
-
lb
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$27,860
Cost:
$12,000
- - $27,860 7,360 - - -
-
kWh
$27,860
7,360
MMBtu
-
-
lb
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$274
Cost:
-
$274 7,034 - - - - $274
7,034
kWh
-
-
MMBtu
-
-
lb
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$2,640
Cost:
$2,670
$2,640 67,702 - - - - $2,640
67,702
kWh
-
-
MMBtu
-
-
lb
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$185
Cost:
$248
$185 4,103 - - - - $185
4,103
kWh
-
-
MMBtu
-
-
lb
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$67,700
Cost:
$260,000
- - - - $67,700 - -
-
kWh
-
-
MMBtu
$67,700
-
lb
TOTAL RECOMMENDED Savings:
$99,391
Cost:
$275,668
$3,831 94,372 $27,860 7,360 $67,700 - $3,831
94,372
kWh
$27,860
7,360
MMBtu
$67,700
-
lb
TOTAL IMPLEMENTED Savings:
$98,659
Cost:
$274,918
$3,099 78,839 $27,860 7,360 $67,700 - $3,099
78,839
kWh
$27,860
7,360
MMBtu
$67,700
-
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)