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IAC Assessment: OR0242
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IAC Assessment: OR0242
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IAC Center Oregon State University
Assessment Year 1995
Principal Product ferous castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 155
Plant Area (Sq.Ft.) 68,260
Annual Production 25,700,000 Pounds
Production Hrs. Annual 7,200
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $644,179 12,883,939 kWh $0.05
Natural Gas $61,023 14,286 MMBtu $4.27
Other Energy $32,396 928 MMBtu $34.91
TOTAL ENERGY COSTS $1,129,899
RECOMMENDED SAVINGS* $431,077 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $176,906
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ MMBtu $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,846
Cost:
$20,911
$10,846 240,328 - - - - - - - - - - - - $10,846
240,328
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,468
Cost:
$200
$5,468 140,094 - - - - - - - - - - - - $5,468
140,094
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,005
Cost:
$2,912
$1,005 19,050 - - - - - - - - - - - - $1,005
19,050
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$2,587
Cost:
$3,400
- - - - - - - - - - $2,587 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$2,587
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,971
Cost:
$6,800
$1,971 - - - - - - - - - - - - - $1,971
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$89,600
Cost:
$225,000
- - $17,600 4,640 - - - - $72,000 - - - - - -
-
kWh
$17,600
4,640
MMBtu
-
-
MMBtu
-
-
lb
$72,000
-
$
-
-
$
-
-
$
07: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$22,000
Cost:
$1,000
- - $(-5,000) (-928) $27,000 928 - - - - - - - - -
-
kWh
$(-5,000)
(-928)
MMBtu
$27,000
928
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) Savings:
$140,600
Cost:
$168,000
- - - - - - $50,000 1,530,000 $39,600 - - - $51,000 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$50,000
1,530,000
lb
$39,600
-
$
-
-
$
$51,000
-
$
09: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) Savings:
$157,000
Cost:
$1,200
- - - - - - $157,000 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$157,000
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$431,077
Cost:
$429,423
$19,290 399,472 $12,600 3,712 $27,000 928 $207,000 1,530,000 $111,600 - $2,587 - $51,000 - $19,290
399,472
kWh
$12,600
3,712
MMBtu
$27,000
928
MMBtu
$207,000
1,530,000
lb
$111,600
-
$
$2,587
-
$
$51,000
-
$
TOTAL IMPLEMENTED Savings:
$176,906
Cost:
$28,623
$17,319 399,472 - - - - $157,000 - - - $2,587 - - - $17,319
399,472
kWh
-
-
MMBtu
-
-
MMBtu
$157,000
-
lb
-
-
$
$2,587
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material