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IAC Assessment: OR0262
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IAC Assessment: OR0262
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IAC Center Oregon State University
Assessment Year 1996
Principal Product Extruded Aluminum Parts
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 170,000
Annual Production 64,000,000 Pounds
Production Hrs. Annual 7,904
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,752 8,080,891 kWh $0.03
Electricity Demand $41,567 16,761 kW-months/year $2.48
Electricity Fees $17,533 - $ -
Natural Gas $91,514 58,642 MMBtu $1.56
TOTAL ENERGY COSTS $653,915
RECOMMENDED SAVINGS* $260,922 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$35,059
Cost:
$1,690
$(-147) (-4,396) $(-22) (-7) - - - - $25,566 8,307,288 - - - - $9,662 - $(-147)
(-4,396)
kWh
$(-22)
(-7)
kW-months/year
-
-
$
-
-
MMBtu
$25,566
8,307,288
Tgal
-
-
lb
-
-
$
$9,662
-
Tgal
02: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$53,160
Cost:
$3,850
- - - - - - - - - - - - $53,160 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$53,160
-
$
-
-
Tgal
03: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$130,236
Cost:
$29,640
- - - - - - - - - - $133,200 168,000 $(-2,964) - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$133,200
168,000
lb
$(-2,964)
-
$
-
-
Tgal
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$28,400
Cost:
$8,250
- - - - - - $28,400 23,500 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$28,400
23,500
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,101
Cost:
$6,600
- - - - $3,101 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,101
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,084
Cost:
$10,701
$3,408 104,045 $676 227 - - - - - - - - - - - - $3,408
104,045
kWh
$676
227
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,882
Cost:
$27,454
$6,120 186,694 $762 256 - - - - - - - - - - - - $6,120
186,694
kWh
$762
256
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$260,922
Cost:
$88,185
$9,381 286,343 $1,416 476 $3,101 - $28,400 23,500 $25,566 8,307,288 $133,200 168,000 $50,196 - $9,662 - $9,381
286,343
kWh
$1,416
476
kW-months/year
$3,101
-
$
$28,400
23,500
MMBtu
$25,566
8,307,288
Tgal
$133,200
168,000
lb
$50,196
-
$
$9,662
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Ancillary Material Cost Water Consumption