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IAC Assessment: OR0314
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IAC Assessment: OR0314
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Ship Repair
NAICS n/a
SIC 3731 - Ship Building And Repairing
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 520,000
Annual Production 251,296 Units
Production Hrs. Annual 8,317
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,777 4,432,298 kWh $0.04
Electricity Demand $18,332 11,172 kW-months/year $1.64
Electricity Fees $3,360 - $ -
LPG $4,447 354 MMBtu $12.56
Fuel Oil #2 $16,190 2,465 MMBtu $6.57
Fuel Oil #6 $13,655 3,181 MMBtu $4.29
Other Energy $16,529 14,444 MMBtu $1.14
TOTAL ENERGY COSTS $344,397
RECOMMENDED SAVINGS* $37,523 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,541
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$9,110
Cost:
-
$6,150 158,558 - - - - - - $436 - $2,524 - $6,150
158,558
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$436
-
$
$2,524
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,164
Cost:
$4,524
$2,477 63,892 $297 180 - - - - $1,695 - $695 - $2,477
63,892
kWh
$297
180
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,695
-
$
$695
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,150
Cost:
$5,034
$1,943 50,117 $207 126 - - - - - - - - $1,943
50,117
kWh
$207
126
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,645
Cost:
$500
- - - - - - $1,645 383 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,645
383
MMBtu
-
-
$
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$1,200
Cost:
$10,000
- - - - $(-10,200) (-2,817) $11,400 2,655 - - - - -
-
kWh
-
-
kW-months/year
$(-10,200)
(-2,817)
MMBtu
$11,400
2,655
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,787
Cost:
$2,000
$2,633 67,995 $154 94 - - - - - - - - $2,633
67,995
kWh
$154
94
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.3312 INSTALL EFFICIENT RECTIFIERS Savings:
$1,220
Cost:
$7,900
$1,040 26,671 $180 110 - - - - - - - - $1,040
26,671
kWh
$180
110
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,685
Cost:
$3,280
$4,435 114,302 $250 152 - - - - - - - - $4,435
114,302
kWh
$250
152
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,562
Cost:
$6,000
$9,038 233,294 $524 319 - - - - - - - - $9,038
233,294
kWh
$524
319
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$37,523
Cost:
$39,238
$27,716 714,829 $1,612 981 $(-10,200) (-2,817) $13,045 3,038 $2,131 - $3,219 - $27,716
714,829
kWh
$1,612
981
kW-months/year
$(-10,200)
(-2,817)
MMBtu
$13,045
3,038
MMBtu
$2,131
-
$
$3,219
-
$
TOTAL IMPLEMENTED Savings:
$25,541
Cost:
$15,338
$17,638 454,864 $908 552 - - $1,645 383 $2,131 - $3,219 - $17,638
454,864
kWh
$908
552
kW-months/year
-
-
MMBtu
$1,645
383
MMBtu
$2,131
-
$
$3,219
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Personnel Changes Ancillary Material Cost