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IAC Assessment: OR0439
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IAC Assessment: OR0439
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IAC Center Oregon State University
Assessment Year 2003
Principal Product Canned Beans, Soup
NAICS 311422 - Specialty Canning
SIC 2032 - Canned Specialties
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 40,000,000 Pieces
Production Hrs. Annual 0
Location (State) ID
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $210,307 7,183,129 kWh $0.03
Electricity Demand $55,186 191,700 kW-months/year $0.29
Electricity Fees $14,303 - $ -
Natural Gas $860,719 165,377 MMBtu $5.20
TOTAL ENERGY COSTS $1,809,838
RECOMMENDED SAVINGS* $370,250 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $353,650
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $
01: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$330,000
Cost:
$790,000
$(-20,000) (-650,000) - - - - - - $350,000 350,000 - - - - $(-20,000)
(-650,000)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$350,000
350,000
lb
-
-
$
-
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$13,400
Cost:
$28,000
- - - - $13,400 2,660 - - - - - - - - -
-
kWh
-
-
kW-months/year
$13,400
2,660
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$10,500
Cost:
$450
- - - - $11,400 2,250 - - - - $(-900) - - - -
-
kWh
-
-
kW-months/year
$11,400
2,250
MMBtu
-
-
MMBtu
-
-
lb
$(-900)
-
$
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,500
Cost:
$1,850
- - - - - - $4,500 890 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,500
890
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,400
Cost:
$12,100
$4,280 147,000 $1,120 328 - - - - - - - - - - $4,280
147,000
kWh
$1,120
328
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.2161 OPTIMIZE OPERATION OF MULTI-STAGE VACUUM STEAM JETS Savings:
$3,250
Cost:
$3,000
- - - - - - - - - - - - $3,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$3,250
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,940
Cost:
$1,850
$782 26,900 $264 77 - - - - - - $894 - - - $782
26,900
kWh
$264
77
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$894
-
$
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,260
Cost:
$495
$1,000 34,400 $260 76 - - - - - - - - - - $1,000
34,400
kWh
$260
76
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$370,250
Cost:
$837,745
$(-13,938) (-441,700) $1,644 481 $24,800 4,910 $4,500 890 $350,000 350,000 $(-6) - $3,250 - $(-13,938)
(-441,700)
kWh
$1,644
481
kW-months/year
$24,800
4,910
MMBtu
$4,500
890
MMBtu
$350,000
350,000
lb
$(-6)
-
$
$3,250
-
$
TOTAL IMPLEMENTED Savings:
$353,650
Cost:
$807,400
$(-15,720) (-503,000) $1,120 328 $11,400 2,250 $4,500 890 $350,000 350,000 $(-900) - $3,250 - $(-15,720)
(-503,000)
kWh
$1,120
328
kW-months/year
$11,400
2,250
MMBtu
$4,500
890
MMBtu
$350,000
350,000
lb
$(-900)
-
$
$3,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Administrative Changes Ancillary Material Cost