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IAC Assessment: OR0505
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IAC Assessment: OR0505
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oregon State University
Assessment Year 2006
Principal Product doors and Molding
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 300,000
Annual Production 315,000 Pieces
Production Hrs. Annual 4,500
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,125 4,964,320 kWh $0.03
Electricity Demand $60 2 kW-months/year $30.00
Natural Gas $166,086 13,419 MMBtu $12.38
TOTAL ENERGY COSTS $333,271
RECOMMENDED SAVINGS* $268,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $191,770
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$18,900
Cost:
-
$12,200 338,100 $6,700 6,700 - - - - - - $12,200
338,100
kWh
$6,700
6,700
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,600
Cost:
-
$4,600 127,000 - - - - - - - - $4,600
127,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,000
Cost:
-
$3,900 115,000 $1,100 4 - - - - - - $3,900
115,000
kWh
$1,100
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,300
Cost:
$600
- - - - $6,300 557 - - - - -
-
kWh
-
-
kW-months/year
$6,300
557
MMBtu
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$36,760
Cost:
$2,700
$36,760 798 - - - - - - - - $36,760
798
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$17,000
Cost:
$8,000
$17,000 342 - - - - - - - - $17,000
342
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,000
Cost:
$1,000
$900 24 $100 3 - - - - - - $900
24
kWh
$100
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$168,270
Cost:
$185,000
$16,480 111,600 $4,040 314 - - $420,000 - $(-272,250) - $16,480
111,600
kWh
$4,040
314
kW-months/year
-
-
MMBtu
$420,000
-
$
$(-272,250)
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,100
Cost:
$32,300
$8,500 234 $2,600 49 - - - - - - $8,500
234
kWh
$2,600
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$268,930
Cost:
$229,600
$100,340 693,098 $14,540 7,070 $6,300 557 $420,000 - $(-272,250) - $100,340
693,098
kWh
$14,540
7,070
kW-months/year
$6,300
557
MMBtu
$420,000
-
$
$(-272,250)
-
$
TOTAL IMPLEMENTED Savings:
$191,770
Cost:
$185,000
$33,280 576,700 $10,740 7,014 - - $420,000 - $(-272,250) - $33,280
576,700
kWh
$10,740
7,014
kW-months/year
-
-
MMBtu
$420,000
-
$
$(-272,250)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost