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IAC Assessment: OR0511
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IAC Assessment: OR0511
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oregon State University
Assessment Year 2006
Principal Product bread and buns
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 150,000
Annual Production 25,000 Tons
Production Hrs. Annual 7,488
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $312,524 5,579,635 kWh $0.06
Electricity Demand $25,914 9,238 kW-months/year $2.81
Electricity Fees $1,527 - $ -
Natural Gas $483,866 493,682 MMBtu $0.98
TOTAL ENERGY COSTS $823,831
RECOMMENDED SAVINGS* $1,287,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,270,600
#|Description Savings
Cost
Status Electricity Usage Natural Gas Increase in Production Electricity Usage Natural Gas Increase in Production
$ kWh $ MMBtu $ %
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,200,000
Cost:
$400,000
- - - - $1,200,000 - -
-
kWh
-
-
MMBtu
$1,200,000
-
%
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$35,500
Cost:
$8,000
- - $35,500 3,616 - - -
-
kWh
$35,500
3,616
MMBtu
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,500
Cost:
$7,340
- - $10,500 1,076 - - -
-
kWh
$10,500
1,076
MMBtu
-
-
%
04: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$14,400
Cost:
$13,700
$14,400 246,540 - - - - $14,400
246,540
kWh
-
-
MMBtu
-
-
%
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,800
Cost:
-
$10,800 195,150 - - - - $10,800
195,150
kWh
-
-
MMBtu
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,300
Cost:
$6,300
$6,300 112,898 - - - - $6,300
112,898
kWh
-
-
MMBtu
-
-
%
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$3,800
Cost:
$4,500
$3,800 65,900 - - - - $3,800
65,900
kWh
-
-
MMBtu
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,600
Cost:
$5,000
$3,600 252 - - - - $3,600
252
kWh
-
-
MMBtu
-
-
%
09: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,400
Cost:
$2,600
$2,400 44,500 - - - - $2,400
44,500
kWh
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$1,287,300
Cost:
$447,440
$41,300 665,240 $46,000 4,692 $1,200,000 - $41,300
665,240
kWh
$46,000
4,692
MMBtu
$1,200,000
-
%
TOTAL IMPLEMENTED Savings:
$1,270,600
Cost:
$433,000
$35,100 554,840 $35,500 3,616 $1,200,000 - $35,100
554,840
kWh
$35,500
3,616
MMBtu
$1,200,000
-
%
Savings
Cost
$ kWh $ MMBtu $ %
Electricity Usage Natural Gas Increase in Production Electricity Usage Natural Gas Increase in Production