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IAC Assessment: OR0601
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IAC Assessment: OR0601
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oregon State University
Assessment Year 2013
Principal Product Sheet Metal Products and Powder Coating
NAICS 335122 - Commercial, Industrial, and Institutional Electric Lighting Fixture Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 32,500
Annual Production 190,000 Pieces
Production Hrs. Annual 4,335
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,105 1,124,400 kWh $0.09
Natural Gas $136,429 11,770 MMBtu $11.59
TOTAL ENERGY COSTS $233,534
RECOMMENDED SAVINGS* $87,074 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,824
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,114
Cost:
-
$29,122 - $(-25,910) - $902 - - - - - - - - - - - $29,122
-
kWh
$(-25,910)
-
kW-months/year
$902
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$10,408
Cost:
$3,874
$1,504 17,512 - - - - $8,904 2,120 - - - - - - - - $1,504
17,512
kWh
-
-
kW-months/year
-
-
$
$8,904
2,120
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,167
Cost:
$2,000
$1,167 13,589 - - - - - - - - - - - - - - $1,167
13,589
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,338
Cost:
$1,616
$1,083 12,617 - - - - - - - - - - $81 - $174 - $1,083
12,617
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
$81
-
$
$174
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$51,858
Cost:
$112,345
$858 10,621 - - - - - - - - $51,000 - - - - - $858
10,621
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$51,000
-
$
-
-
$
-
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,546
Cost:
$5,306
$5,510 64,175 - - - - - - - - - - - - $1,036 - $5,510
64,175
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$1,036
-
$
07: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$9,479
Cost:
$35,500
$(-4,407) (-51,330) - - - - - - $13,152 603 - - $734 - - - $(-4,407)
(-51,330)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$13,152
603
MMBtu
-
-
$
$734
-
$
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$2,164
Cost:
$8,104
- - - - - - $2,164 515 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,164
515
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$87,074
Cost:
$168,745
$34,837 67,184 $(-25,910) - $902 - $11,068 2,635 $13,152 603 $51,000 - $815 - $1,210 - $34,837
67,184
kWh
$(-25,910)
-
kW-months/year
$902
-
$
$11,068
2,635
MMBtu
$13,152
603
MMBtu
$51,000
-
$
$815
-
$
$1,210
-
$
TOTAL IMPLEMENTED Savings:
$12,824
Cost:
$13,410
$34,632 64,175 $(-25,910) - $902 - $2,164 515 - - - - - - $1,036 - $34,632
64,175
kWh
$(-25,910)
-
kW-months/year
$902
-
$
$2,164
515
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$1,036
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost