IAC Center Oregon State University
Assessment Year 2013
Principal Product Sheet Metal Products and Powder Coating
NAICS 335122 - Commercial, Industrial, and Institutional Electric Lighting Fixture Manufacturing
SIC 3444 - Sheet Metalwork
Sales $30,000,000
# of Employees 110
Plant Area (Sq.Ft.) 32,500
Annual Production 190,000 Pieces
Production Hrs. Annual 4,335
Location (State) WA
Source Yearly Cost Usage
Electricity Usage $97,105 1,124,400
Natural Gas $136,429 11,770
TOTAL ENERGY COSTS $233,534
RECOMMENDED SAVINGS* $87,074 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $12,824
#|Description Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW/month $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,114
Cost:
-
$29,122 - $(-25,910) - $902 - - - - - - - - - - - $29,122
-
kWh
$(-25,910)
-
kW/month
$902
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$10,408
Cost:
$3,874
$1,504 17,512 - - - - $8,904 2,120 - - - - - - - - $1,504
17,512
kWh
-
-
kW/month
-
-
$
$8,904
2,120
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,167
Cost:
$2,000
$1,167 13,589 - - - - - - - - - - - - - - $1,167
13,589
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7143 USE MORE EFFICIENT LIGHT SOURCE Savings:
$1,338
Cost:
$1,616
$1,083 12,617 - - - - - - - - - - $81 - $174 - $1,083
12,617
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
$81
-
$
$174
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$51,858
Cost:
$112,345
$858 10,621 - - - - - - - - $51,000 - - - - - $858
10,621
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
$51,000
-
$
-
-
$
-
-
$
06: 2.4131 REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE Savings:
$6,546
Cost:
$5,306
$5,510 64,175 - - - - - - - - - - - - $1,036 - $5,510
64,175
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$1,036
-
$
07: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$9,479
Cost:
$35,500
$(-4,407) (-51,330) - - - - - - $13,152 603 - - $734 - - - $(-4,407)
(-51,330)
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
$13,152
603
MMBtu
-
-
$
$734
-
$
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$2,164
Cost:
$8,104
- - - - - - $2,164 515 - - - - - - - - -
-
kWh
-
-
kW/month
-
-
$
$2,164
515
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$87,074
Cost:
$168,745
$34,837 67,184 $(-25,910) - $902 - $11,068 2,635 $13,152 603 $51,000 - $815 - $1,210 - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL IMPLEMENTED Savings:
$12,824
Cost:
$13,410
$34,632 64,175 $(-25,910) - $902 - $2,164 515 - - - - - - $1,036 - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$ kWh $ kW/month $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost
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