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IAC Assessment: OR0671
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IAC Assessment: OR0671
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IAC Center Oregon State University
Assessment Year 2016
Principal Product Aerospace Parts
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $100,000,000-$500,000,000
# of Employees 288
Plant Area (Sq.Ft.) 162,437
Annual Production 50,000 Units
Production Hrs. Annual 5,850
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $218,543 3,611,700 kWh $0.06
Electricity Demand $52,957 9,379 kW-months/year $5.65
Electricity Fees $21,623 - $ -
Natural Gas $66,479 7,411 MMBtu $8.97
TOTAL ENERGY COSTS $359,602
RECOMMENDED SAVINGS* $579,157 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,295
#|Description Savings
Cost
Status Natural Gas Primary Raw Material By-product Production Increase in Production Natural Gas Primary Raw Material By-product Production Increase in Production
$ MMBtu $ $ $ $ $ %
01: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$357,967
Cost:
$669,217
$3,767 417 - - $(-1,000) - $355,200 - $3,767
417
MMBtu
-
-
$
$(-1,000)
-
$
$355,200
-
%
02: 3.1193 CONVERT FROM BATCH OPERATION TO CONTINUOUS PROCESSING Savings:
$190,362
Cost:
$300,000
- - - - - - $190,362 - -
-
MMBtu
-
-
$
-
-
$
$190,362
-
%
03: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$24,528
Cost:
$1,495
- - $24,528 - - - - - -
-
MMBtu
$24,528
-
$
-
-
$
-
-
%
04: 2.5194 REDESIGN PROCESS Savings:
$4,005
Cost:
$3,500
$4,005 443 - - - - - - $4,005
443
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,295
Cost:
$1,000
$2,295 254 - - - - - - $2,295
254
MMBtu
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$579,157
Cost:
$975,212
$10,067 1,114 $24,528 - $(-1,000) - $545,562 - $10,067
1,114
MMBtu
$24,528
-
$
$(-1,000)
-
$
$545,562
-
%
TOTAL IMPLEMENTED Savings:
$2,295
Cost:
$1,000
$2,295 254 - - - - - - $2,295
254
MMBtu
-
-
$
-
-
$
-
-
%
Savings
Cost
$ MMBtu $ $ $ $ $ %
Natural Gas Primary Raw Material By-product Production Increase in Production Natural Gas Primary Raw Material By-product Production Increase in Production