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IAC Assessment: SD0023
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IAC Assessment: SD0023
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IAC Center San Diego State University
Assessment Year 1992
Principal Product RUBBER PRODUCTS
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 0
Annual Production 50,000,000 Pieces
Production Hrs. Annual 6,375
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,525 1,672,626 kWh $0.09
Natural Gas $56,717 12,408 MMBtu $4.57
TOTAL ENERGY COSTS $208,242
RECOMMENDED SAVINGS* $51,748 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,038
Cost:
$575
$1,038 11,430 - - - - $1,038
11,430
kWh
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,980
Cost:
$2,000
$15,980 176,436 - - - - $15,980
176,436
kWh
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$654
Cost:
$15
$654 7,327 - - - - $654
7,327
kWh
-
-
MMBtu
-
-
$
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$490
Cost:
$245
- - $490 107 - - -
-
kWh
$490
107
MMBtu
-
-
$
05: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$1,061
Cost:
$2,160
- - $1,061 232 - - -
-
kWh
$1,061
232
MMBtu
-
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$12,496
Cost:
$830
- - $12,496 2,734 - - -
-
kWh
$12,496
2,734
MMBtu
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$9,999
Cost:
$200
- - $9,999 2,188 - - -
-
kWh
$9,999
2,188
MMBtu
-
-
$
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,070
Cost:
$4,050
$3,040 35,756 - - $30 - $3,040
35,756
kWh
-
-
MMBtu
$30
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,607
Cost:
-
$3,946 43,376 - - $(-339) - $3,946
43,376
kWh
-
-
MMBtu
$(-339)
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,353
Cost:
$200
$3,353 36,928 - - - - $3,353
36,928
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,748
Cost:
$10,275
$28,011 311,253 $24,046 5,261 $(-309) - $28,011
311,253
kWh
$24,046
5,261
MMBtu
$(-309)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes