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IAC Assessment: SD0213
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IAC Assessment: SD0213
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Fan clutches/transmission coolers
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 82,500
Annual Production 800,000 Pieces
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,601 933,470 kWh $0.10
Electricity Demand $21,558 2,565 kW-months/year $8.40
Natural Gas $1,691 220 MMBtu $7.69
LPG $1,704 221 MMBtu $7.71
TOTAL ENERGY COSTS $114,554
RECOMMENDED SAVINGS* $53,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,006
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes Primary Product Electricity Usage Electricity Demand Water Disposal Administrative Changes Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,397
Cost:
$1,830
$1,888 19,637 $509 61 - - - - - - $1,888
19,637
kWh
$509
61
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,603
Cost:
$5,830
$7,767 80,891 $1,836 219 - - - - - - $7,767
80,891
kWh
$1,836
219
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,133
Cost:
-
$2,752 28,722 $381 45 - - - - - - $2,752
28,722
kWh
$381
45
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,873
Cost:
$500
$1,436 3,224 $437 52 - - - - - - $1,436
3,224
kWh
$437
52
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,948
Cost:
$8,500
- - - - $5,948 - - - - - -
-
kWh
-
-
kW-months/year
$5,948
-
Tgal
-
-
$
-
-
$
06: 2.5194 REDESIGN PROCESS Savings:
$28,000
Cost:
$20,000
- - - - - - $28,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$28,000
-
$
-
-
$
07: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$2,400
Cost:
$600
- - - - - - - - $2,400 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$2,400
-
$
TOTAL RECOMMENDED Savings:
$53,354
Cost:
$37,260
$13,843 132,474 $3,163 377 $5,948 - $28,000 - $2,400 - $13,843
132,474
kWh
$3,163
377
kW-months/year
$5,948
-
Tgal
$28,000
-
$
$2,400
-
$
TOTAL IMPLEMENTED Savings:
$17,006
Cost:
$8,160
$13,843 132,474 $3,163 377 - - - - - - $13,843
132,474
kWh
$3,163
377
kW-months/year
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Administrative Changes Primary Product Electricity Usage Electricity Demand Water Disposal Administrative Changes Primary Product