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IAC Assessment: SD0252
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IAC Assessment: SD0252
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IAC Center San Diego State University
Assessment Year 2000
Principal Product personal hygiene products
NAICS n/a
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 435
Plant Area (Sq.Ft.) 650,000
Annual Production 25,000 Tons
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,435 5,186,987 kWh $0.02
Electricity Demand $91,155 9,659 kW-months/year $9.44
Electricity Fees $1,920 - $ -
Natural Gas $173,005 47,687 MMBtu $3.63
TOTAL ENERGY COSTS $468,371
RECOMMENDED SAVINGS* $400,474 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $129,234
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$36,908
Cost:
$85,000
- - - - $29,150 8,097 $7,758 7,200,000 - - - - - - -
-
kWh
-
-
kW-months/year
$29,150
8,097
MMBtu
$7,758
7,200,000
Tgal
-
-
$
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,800
Cost:
$40,000
$7,027 288,101 $10,195 1,080 $(-4,422) (-1,228) - - - - - - - - $7,027
288,101
kWh
$10,195
1,080
kW-months/year
$(-4,422)
(-1,228)
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$9,331
Cost:
$20,000
- - - - $9,331 2,592 - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,331
2,592
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,867
Cost:
$200
$3,567 146,249 $2,300 243 - - - - - - - - - - $3,567
146,249
kWh
$2,300
243
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,167
Cost:
$10,200
$1,467 60,082 $2,700 286 - - - - - - - - - - $1,467
60,082
kWh
$2,700
286
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,692
Cost:
$1,500
$2,692 110,492 - - - - - - - - - - - - $2,692
110,492
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$70,269
Cost:
$5,536
- - $1,269 134 - - - - - - - - $69,000 - -
-
kWh
$1,269
134
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$69,000
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,240
Cost:
$30,000
- - - - - - - - - - $2,240 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$2,240
-
$
-
-
$
09: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$256,200
Cost:
$100,000
- - - - - - - - $256,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$256,200
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$400,474
Cost:
$292,436
$14,753 604,924 $16,464 1,743 $34,059 9,461 $7,758 7,200,000 $256,200 - $2,240 - $69,000 - $14,753
604,924
kWh
$16,464
1,743
kW-months/year
$34,059
9,461
MMBtu
$7,758
7,200,000
Tgal
$256,200
-
$
$2,240
-
$
$69,000
-
$
TOTAL IMPLEMENTED Savings:
$129,234
Cost:
$122,436
$7,726 316,823 $6,269 663 $38,481 10,689 $7,758 7,200,000 - - - - $69,000 - $7,726
316,823
kWh
$6,269
663
kW-months/year
$38,481
10,689
MMBtu
$7,758
7,200,000
Tgal
-
-
$
-
-
$
$69,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost