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IAC Assessment: SD0286
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IAC Assessment: SD0286
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IAC Center San Diego State University
Assessment Year 2002
Principal Product metal products for contruction of buildings
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 70,000
Annual Production 25,000 Thousand Feet
Production Hrs. Annual 4,896
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,314 2,453,558 kWh $0.09
Electricity Demand $63,351 7,861 kW-months/year $8.06
Electricity Fees $3,053 - $ -
Natural Gas $467,790 67,494 MMBtu $6.93
TOTAL ENERGY COSTS $800,384
RECOMMENDED SAVINGS* $480,693 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,383
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,685
Cost:
$320
$3,820 43,755 $865 107 - - - - - - - - - - - - $3,820
43,755
kWh
$865
107
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,802
Cost:
$4,400
$4,730 54,185 $1,072 133 - - - - - - - - - - - - $4,730
54,185
kWh
$1,072
133
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,235
Cost:
$1,000
$332 3,806 $903 112 - - - - - - - - - - - - $332
3,806
kWh
$903
112
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$2,320
Cost:
-
$1,849 21,184 $471 58 - - - - - - - - - - - - $1,849
21,184
kWh
$471
58
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$6,985
Cost:
-
- - - - $6,985 1,008 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,985
1,008
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,250
Cost:
-
- - - - $3,250 469 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,250
469
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,292
Cost:
-
$488 5,595 $1,804 224 - - - - - - - - - - - - $488
5,595
kWh
$1,804
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$262,070
Cost:
$1,200,000
$213,710 2,448,000 $48,360 6,000 - - - - - - - - - - - - $213,710
2,448,000
kWh
$48,360
6,000
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$540
Cost:
$300
$540 6,188 - - - - - - - - - - - - - - $540
6,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$122,879
Cost:
$200,000
- - - - $66,043 9,786 $2,512 880,576 - - $54,324 2,012 - - - - -
-
kWh
-
-
kW-months/year
$66,043
9,786
MMBtu
$2,512
880,576
Tgal
-
-
lb
$54,324
2,012
lb
-
-
$
-
-
$
11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$9,000
Cost:
$3,500
- - - - - - - - - - $9,000 2,032 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$9,000
2,032
lb
-
-
$
-
-
$
12: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$28,610
Cost:
$35,000
- - - - $8,144 1,175 - - - - $20,466 758 - - - - -
-
kWh
-
-
kW-months/year
$8,144
1,175
MMBtu
-
-
Tgal
-
-
lb
$20,466
758
lb
-
-
$
-
-
$
13: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$20,964
Cost:
$25,000
- - - - - - - - - - - - $14,724 - $6,240 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$14,724
-
$
$6,240
-
$
14: 4.3230 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$3,348
Cost:
$7,000
- - - - - - - - $84 - - - $3,264 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$84
-
lb
-
-
lb
$3,264
-
$
-
-
$
15: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$4,380
Cost:
$3,000
$945 136 - - - - $171 42,750 - - - - $3,264 - - - $945
136
kWh
-
-
kW-months/year
-
-
MMBtu
$171
42,750
Tgal
-
-
lb
-
-
lb
$3,264
-
$
-
-
$
16: 4.6320 CHANGE OPERATING CONDITIONS Savings:
$2,333
Cost:
-
- - - - - - - - - - - - - - $2,333 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
$2,333
-
$
TOTAL RECOMMENDED Savings:
$480,693
Cost:
$1,479,520
$226,414 2,582,849 $53,475 6,634 $84,422 12,438 $2,683 923,326 $84 - $83,790 4,802 $21,252 - $8,573 - $226,414
2,582,849
kWh
$53,475
6,634
kW-months/year
$84,422
12,438
MMBtu
$2,683
923,326
Tgal
$84
-
lb
$83,790
4,802
lb
$21,252
-
$
$8,573
-
$
TOTAL IMPLEMENTED Savings:
$33,383
Cost:
$15,120
$7,974 80,664 $4,043 501 $3,250 469 $171 42,750 $84 - $9,000 2,032 $6,528 - $2,333 - $7,974
80,664
kWh
$4,043
501
kW-months/year
$3,250
469
MMBtu
$171
42,750
Tgal
$84
-
lb
$9,000
2,032
lb
$6,528
-
$
$2,333
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost