IAC logo
IAC Assessment: SD0286
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0286
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2002
Principal Product metal products for contruction of buildings
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 70,000
Annual Production 25,000 Thousand Feet
Production Hrs. Annual 4,896
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,314 2,453,558 kWh $0.09
Electricity Demand $63,351 7,861 kW-months/year $8.06
Electricity Fees $3,053 - $ -
Natural Gas $467,790 67,494 MMBtu $6.93
TOTAL ENERGY COSTS $800,384
RECOMMENDED SAVINGS* $480,693 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,383
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,685
Cost:
$320
$3,820 43,755 $865 107 - - - - - - - - - - - - $3,820
43,755
kWh
$865
107
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,802
Cost:
$4,400
$4,730 54,185 $1,072 133 - - - - - - - - - - - - $4,730
54,185
kWh
$1,072
133
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,235
Cost:
$1,000
$332 3,806 $903 112 - - - - - - - - - - - - $332
3,806
kWh
$903
112
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$2,320
Cost:
-
$1,849 21,184 $471 58 - - - - - - - - - - - - $1,849
21,184
kWh
$471
58
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$6,985
Cost:
-
- - - - $6,985 1,008 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,985
1,008
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,250
Cost:
-
- - - - $3,250 469 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,250
469
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,292
Cost:
-
$488 5,595 $1,804 224 - - - - - - - - - - - - $488
5,595
kWh
$1,804
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$262,070
Cost:
$1,200,000
$213,710 2,448,000 $48,360 6,000 - - - - - - - - - - - - $213,710
2,448,000
kWh
$48,360
6,000
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$540
Cost:
$300
$540 6,188 - - - - - - - - - - - - - - $540
6,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$122,879
Cost:
$200,000
- - - - $66,043 9,786 $2,512 880,576 - - $54,324 2,012 - - - - -
-
kWh
-
-
kW-months/year
$66,043
9,786
MMBtu
$2,512
880,576
Tgal
-
-
lb
$54,324
2,012
lb
-
-
$
-
-
$
11: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$9,000
Cost:
$3,500
- - - - - - - - - - $9,000 2,032 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$9,000
2,032
lb
-
-
$
-
-
$
12: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$28,610
Cost:
$35,000
- - - - $8,144 1,175 - - - - $20,466 758 - - - - -
-
kWh
-
-
kW-months/year
$8,144
1,175
MMBtu
-
-
Tgal
-
-
lb
$20,466
758
lb
-
-
$
-
-
$
13: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$20,964
Cost:
$25,000
- - - - - - - - - - - - $14,724 - $6,240 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$14,724
-
$
$6,240
-
$
14: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$3,348
Cost:
$7,000
- - - - - - - - $84 - - - $3,264 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$84
-
lb
-
-
lb
$3,264
-
$
-
-
$
15: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$4,380
Cost:
$3,000
$945 136 - - - - $171 42,750 - - - - $3,264 - - - $945
136
kWh
-
-
kW-months/year
-
-
MMBtu
$171
42,750
Tgal
-
-
lb
-
-
lb
$3,264
-
$
-
-
$
16: 4.632 CHANGE OPERATING CONDITIONS Savings:
$2,333
Cost:
-
- - - - - - - - - - - - - - $2,333 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
$2,333
-
$
TOTAL RECOMMENDED Savings:
$480,693
Cost:
$1,479,520
$226,414 2,582,849 $53,475 6,634 $84,422 12,438 $2,683 923,326 $84 - $83,790 4,802 $21,252 - $8,573 - $226,414
2,582,849
kWh
$53,475
6,634
kW-months/year
$84,422
12,438
MMBtu
$2,683
923,326
Tgal
$84
-
lb
$83,790
4,802
lb
$21,252
-
$
$8,573
-
$
TOTAL IMPLEMENTED Savings:
$33,383
Cost:
$15,120
$7,974 80,664 $4,043 501 $3,250 469 $171 42,750 $84 - $9,000 2,032 $6,528 - $2,333 - $7,974
80,664
kWh
$4,043
501
kW-months/year
$3,250
469
MMBtu
$171
42,750
Tgal
$84
-
lb
$9,000
2,032
lb
$6,528
-
$
$2,333
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes One-time Revenue or Avoided Cost