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IAC Assessment: SD0299
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IAC Assessment: SD0299
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IAC Center San Diego State University
Assessment Year 2002
Principal Product Wrought iron furniture
NAICS n/a
SIC 2514 - Metal Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 97,000
Annual Production 100,000 Pieces
Production Hrs. Annual 4,125
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,816 613,800 kWh $0.11
Electricity Demand $18,613 2,288 kW-months/year $8.14
Electricity Fees $1,447 - $ -
Natural Gas $42,546 6,590 MMBtu $6.46
TOTAL ENERGY COSTS $138,793
RECOMMENDED SAVINGS* $231,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$3,373
Cost:
$5,200
$2,119 19,260 $1,254 154 - - - - - - - - $2,119
19,260
kWh
$1,254
154
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,114
Cost:
$4,526
$2,327 21,155 $787 97 - - - - - - - - $2,327
21,155
kWh
$787
97
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$2,389
Cost:
-
$1,965 17,866 $424 52 - - - - - - - - $1,965
17,866
kWh
$424
52
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,238
Cost:
$400
$2,238 20,344 - - - - - - - - - - $2,238
20,344
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$752
Cost:
-
$532 4,835 $220 27 - - - - - - - - $532
4,835
kWh
$220
27
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$376
Cost:
$250
$238 2,160 $138 17 - - - - - - - - $238
2,160
kWh
$138
17
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,300
Cost:
$3,000
- - - - - - $4,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,300
-
lb
-
-
$
-
-
$
08: 3.7134 WASH AND REUSE RAGS ON-SITE Savings:
$3,040
Cost:
$5,000
- - - - - - $3,040 1,850 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$3,040
1,850
lb
-
-
$
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,250
Cost:
$15,000
- - - - - - $7,250 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$7,250
-
lb
-
-
$
-
-
$
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,250
Cost:
$2,500
- - - - - - $1,250 23,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$1,250
23,400
lb
-
-
$
-
-
$
11: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$39,000
Cost:
$12,000
- - - - $39,000 12,000 - - - - - - -
-
kWh
-
-
kW-months/year
$39,000
12,000
gal
-
-
lb
-
-
$
-
-
$
12: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$8,350
Cost:
-
- - - - - - $8,350 37,416 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$8,350
37,416
lb
-
-
$
-
-
$
13: 3.2176 INCREASE USE OF AUTOMATION Savings:
$51,000
Cost:
$55,000
- - - - - - - - $51,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$51,000
-
$
-
-
$
14: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$37,800
Cost:
-
- - - - - - - - - - $37,800 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$37,800
-
$
15: 3.2176 INCREASE USE OF AUTOMATION Savings:
$51,000
Cost:
$55,000
- - - - - - - - $51,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$51,000
-
$
-
-
$
16: 3.2176 INCREASE USE OF AUTOMATION Savings:
$16,500
Cost:
-
- - - - - - - - $16,500 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$16,500
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$231,732
Cost:
$157,876
$9,419 85,620 $2,823 347 $39,000 12,000 $24,190 62,666 $118,500 - $37,800 - $9,419
85,620
kWh
$2,823
347
kW-months/year
$39,000
12,000
gal
$24,190
62,666
lb
$118,500
-
$
$37,800
-
$
TOTAL IMPLEMENTED Savings:
$12,800
Cost:
$20,500
- - - - - - $12,800 23,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$12,800
23,400
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material