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IAC Assessment: SD0328
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IAC Assessment: SD0328
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2003
Principal Product cake and bread
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 60,000
Annual Production 20 Tons
Production Hrs. Annual 4,080
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,516 2,960,102 kWh $0.09
Electricity Demand $90,643 6,925 kW-months/year $13.09
Natural Gas $98,835 18,680 MMBtu $5.29
TOTAL ENERGY COSTS $474,274
RECOMMENDED SAVINGS* $752,603 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $272,233
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$269,910
Cost:
$1,371,000
$164,454 1,865,460 $71,786 5,484 $33,670 63,637 - - - - - - $164,454
1,865,460
kWh
$71,786
5,484
kW-months/year
$33,670
63,637
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$5,260
Cost:
$6,650
$2,556 28,980 $2,704 207 - - - - - - - - $2,556
28,980
kWh
$2,704
207
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,323
Cost:
-
$1,616 18,321 $707 54 - - - - - - - - $1,616
18,321
kWh
$707
54
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$747
Cost:
$400
$363 4,120 $384 29 - - - - - - - - $363
4,120
kWh
$384
29
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,600
Cost:
$11,000
- - - - - - $12,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,600
-
lb
-
-
$
-
-
$
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$4,246
Cost:
$342
- - - - - - - - - - $4,246 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$4,246
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$401,960
Cost:
$800,000
- - - - - - - - $401,960 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$401,960
-
$
-
-
$
08: 2.5194 REDESIGN PROCESS Savings:
$55,557
Cost:
$24,000
- - - - - - - - $55,557 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$55,557
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$752,603
Cost:
$2,213,392
$168,989 1,916,881 $75,581 5,774 $33,670 63,637 $12,600 - $457,517 - $4,246 - $168,989
1,916,881
kWh
$75,581
5,774
kW-months/year
$33,670
63,637
MMBtu
$12,600
-
lb
$457,517
-
$
$4,246
-
$
TOTAL IMPLEMENTED Savings:
$272,233
Cost:
$1,371,000
$166,070 1,883,781 $72,493 5,538 $33,670 63,637 - - - - - - $166,070
1,883,781
kWh
$72,493
5,538
kW-months/year
$33,670
63,637
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material