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IAC Assessment: SD0410
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IAC Assessment: SD0410
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IAC Center San Diego State University
Assessment Year 2008
Principal Product Vinyl Composition Tile
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 131
Plant Area (Sq.Ft.) 250,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 5,880
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,412,058 16,911,922 kWh $0.08
Electricity Demand $644,355 45,096 kW-months/year $14.29
Natural Gas $313,208 46,775 MMBtu $6.70
Other Gas $72,309 - MMBtu -
TOTAL ENERGY COSTS $2,441,930
RECOMMENDED SAVINGS* $1,046,804 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $94,642
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$824,374
Cost:
$6,360,000
$1,186,600 14,210,784 $436,215 30,528 - - $(-752,938) (-112,446) $(-45,503) - $1,186,600
14,210,784
kWh
$436,215
30,528
kW-months/year
-
-
$
$(-752,938)
(-112,446)
MMBtu
$(-45,503)
-
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$41,267
Cost:
-
- - - - $41,267 - - - - - -
-
kWh
-
-
kW-months/year
$41,267
-
$
-
-
MMBtu
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$33,992
Cost:
$2,250
$25,190 301,681 $8,802 616 - - - - - - $25,190
301,681
kWh
$8,802
616
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$28,203
Cost:
$56,758
$20,430 244,671 $7,773 544 - - - - - - $20,430
244,671
kWh
$7,773
544
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,826
Cost:
$81,570
$26,826 321,269 - - - - - - - - $26,826
321,269
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$24,980
Cost:
-
$13,335 159,703 - - $11,645 - - - - - $13,335
159,703
kWh
-
-
kW-months/year
$11,645
-
$
-
-
MMBtu
-
-
MMBtu
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$22,978
Cost:
$11,522
$22,978 275,184 - - - - - - - - $22,978
275,184
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,624
Cost:
$24,471
$13,624 163,158 - - - - - - - - $13,624
163,158
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
09: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$10,867
Cost:
$500
$10,867 130,147 - - - - - - - - $10,867
130,147
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,041
Cost:
$5,849
$8,041 96,294 - - - - - - - - $8,041
96,294
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
11: 2.7145 INSTALL SKYLIGHTS Savings:
$7,467
Cost:
$22,980
$5,538 66,324 $1,929 135 - - - - - - $5,538
66,324
kWh
$1,929
135
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,185
Cost:
-
- - - - $4,185 - - - - - -
-
kWh
-
-
kW-months/year
$4,185
-
$
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$1,046,804
Cost:
$6,565,900
$1,333,429 15,969,215 $454,719 31,823 $57,097 - $(-752,938) (-112,446) $(-45,503) - $1,333,429
15,969,215
kWh
$454,719
31,823
kW-months/year
$57,097
-
$
$(-752,938)
(-112,446)
MMBtu
$(-45,503)
-
MMBtu
TOTAL IMPLEMENTED Savings:
$94,642
Cost:
$81,988
$64,493 772,379 $18,504 1,295 $11,645 - - - - - $64,493
772,379
kWh
$18,504
1,295
kW-months/year
$11,645
-
$
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas