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IAC Assessment: SD0538
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IAC Assessment: SD0538
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Aluminum and Titanium Aerospace Forging
NAICS 332112 - Nonferrous Forging
SIC 3463 - Nonferrous Forgings
Sales $100,000,000-$500,000,000
# of Employees 520
Plant Area (Sq.Ft.) 960,000
Annual Production 700 Units
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,604,569 23,805,339 kWh $0.07
Electricity Demand $432,586 49,517 kW-months/year $8.74
Electricity Fees $166,150 - $ -
Natural Gas $1,273,786 342,856 MMBtu $3.72
TOTAL ENERGY COSTS $3,477,091
RECOMMENDED SAVINGS* $90,857 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,555
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$29,703
Cost:
$94,750
- - - - $29,703 - - - -
-
kWh
-
-
kW-months/year
$29,703
-
$
-
-
MMBtu
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$17,613
Cost:
$46,250
- - - - - - $17,613 4,948 -
-
kWh
-
-
kW-months/year
-
-
$
$17,613
4,948
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,549
Cost:
$26,272
$14,794 219,490 $2,755 315 - - - - $14,794
219,490
kWh
$2,755
315
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$12,722
Cost:
$54,880
$7,067 104,820 $5,655 647 - - - - $7,067
104,820
kWh
$5,655
647
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,664
Cost:
$2,520
- - - - - - $5,664 1,591 -
-
kWh
-
-
kW-months/year
-
-
$
$5,664
1,591
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,200
Cost:
$13,950
$4,259 63,345 $941 108 - - - - $4,259
63,345
kWh
$941
108
kW-months/year
-
-
$
-
-
MMBtu
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$952
Cost:
$750
$952 14,213 - - - - - - $952
14,213
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$877
Cost:
$1,988
$719 10,667 $158 18 - - - - $719
10,667
kWh
$158
18
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$577
Cost:
$1,000
$419 6,211 $158 18 - - - - $419
6,211
kWh
$158
18
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$90,857
Cost:
$242,360
$28,210 418,746 $9,667 1,106 $29,703 - $23,277 6,539 $28,210
418,746
kWh
$9,667
1,106
kW-months/year
$29,703
-
$
$23,277
6,539
MMBtu
TOTAL IMPLEMENTED Savings:
$47,555
Cost:
$90,742
$20,424 303,259 $3,854 441 - - $23,277 6,539 $20,424
303,259
kWh
$3,854
441
kW-months/year
-
-
$
$23,277
6,539
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas