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IAC Assessment: SD0638
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IAC Assessment: SD0638
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IAC Center San Diego State University
Assessment Year 2023
Principal Product Silicon Rubber Medical Components
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 119
Plant Area (Sq.Ft.) 39,150
Annual Production 302,000,000 Units
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $367,406 2,469,737 kWh $0.15
Electricity Demand $277,227 4,655 kW-months/year $59.55
Electricity Fees $6,486 - $ -
TOTAL ENERGY COSTS $651,119
RECOMMENDED SAVINGS* $466,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,397
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,975
Cost:
$46,984
$13,220 88,842 $11,755 197 - - $13,220
88,842
kWh
$11,755
197
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,403
Cost:
$3,320
$1,552 10,428 $852 14 - - $1,552
10,428
kWh
$852
14
kW-months/year
-
-
$
03: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$161
Cost:
$250
$48 322 $113 2 - - $48
322
kWh
$113
2
kW-months/year
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$59,928
Cost:
$104,792
$33,250 223,457 $26,678 448 - - $33,250
223,457
kWh
$26,678
448
kW-months/year
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$816
Cost:
$799
$435 2,919 $381 6 - - $435
2,919
kWh
$381
6
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,358
Cost:
$4,547
$1,079 7,245 $1,258 21 $21 - $1,079
7,245
kWh
$1,258
21
kW-months/year
$21
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$740
Cost:
$500
$475 3,183 $265 4 - - $475
3,183
kWh
$265
4
kW-months/year
-
-
$
08: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$208,310
Cost:
$270,000
$79,682 535,500 $128,628 2,160 - - $79,682
535,500
kWh
$128,628
2,160
kW-months/year
-
-
$
09: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$47,916
Cost:
-
$(-7,942) (-53,370) $55,858 938 - - $(-7,942)
(-53,370)
kWh
$55,858
938
kW-months/year
-
-
$
10: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$4,339
Cost:
$5,400
$4,339 29,159 - - - - $4,339
29,159
kWh
-
-
kW-months/year
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,174
Cost:
$306
$6,174 41,490 - - - - $6,174
41,490
kWh
-
-
kW-months/year
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,093
Cost:
-
$5,093 34,230 - - - - $5,093
34,230
kWh
-
-
kW-months/year
-
-
$
13: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$98,322
Cost:
$418,100
$59,448 399,514 $38,874 653 - - $59,448
399,514
kWh
$38,874
653
kW-months/year
-
-
$
14: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$4,732
Cost:
$1,488
$2,648 17,798 $2,084 35 - - $2,648
17,798
kWh
$2,084
35
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$466,267
Cost:
$856,486
$199,501 1,340,717 $266,745 4,479 $21 - $199,501
1,340,717
kWh
$266,745
4,479
kW-months/year
$21
-
$
TOTAL IMPLEMENTED Savings:
$105,397
Cost:
$419,156
$66,145 444,509 $39,252 659 - - $66,145
444,509
kWh
$39,252
659
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes