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IAC Assessment: SF0059
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IAC Assessment: SF0059
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IAC Center San Francisco State University
Assessment Year 1995
Principal Product Chocolate Bars and Chips
NAICS n/a
SIC 2066 - Chocolate And Cocoa Products
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 700,000
Annual Production 25,000 Tons
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $648,664 7,730,950 kWh $0.08
Natural Gas $143,484 34,346 MMBtu $4.18
TOTAL ENERGY COSTS $792,148
RECOMMENDED SAVINGS* $570,892 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $193,474
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,715
Cost:
$3,548
$3,715 44,256 - - - - $3,715
44,256
kWh
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,741
Cost:
$25,412
$9,741 116,061 - - - - $9,741
116,061
kWh
-
-
MMBtu
-
-
Tgal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,509
Cost:
$2,695
$6,509 77,667 - - - - $6,509
77,667
kWh
-
-
MMBtu
-
-
Tgal
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,861
Cost:
$8,820
- - $5,861 1,403 - - -
-
kWh
$5,861
1,403
MMBtu
-
-
Tgal
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$699
Cost:
-
$699 - - - - - $699
-
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$638
Cost:
$550
$638 7,620 - - - - $638
7,620
kWh
-
-
MMBtu
-
-
Tgal
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,778
Cost:
$3,588
$1,778 - - - - - $1,778
-
kWh
-
-
MMBtu
-
-
Tgal
08: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$367,210
Cost:
$633,645
$550,402 6,600,528 $(-183,192) (-43,851) - - $550,402
6,600,528
kWh
$(-183,192)
(-43,851)
MMBtu
-
-
Tgal
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,569
Cost:
-
$2,569 30,481 - - - - $2,569
30,481
kWh
-
-
MMBtu
-
-
Tgal
10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$172,172
Cost:
$282,160
- - - - $172,172 28,699,920 -
-
kWh
-
-
MMBtu
$172,172
28,699,920
Tgal
TOTAL RECOMMENDED Savings:
$570,892
Cost:
$960,418
$576,051 6,876,613 $(-177,331) (-42,448) $172,172 28,699,920 $576,051
6,876,613
kWh
$(-177,331)
(-42,448)
MMBtu
$172,172
28,699,920
Tgal
TOTAL IMPLEMENTED Savings:
$193,474
Cost:
$314,365
$21,302 245,604 - - $172,172 28,699,920 $21,302
245,604
kWh
-
-
MMBtu
$172,172
28,699,920
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal