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IAC Assessment: SF0104
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IAC Center San Francisco State University
Assessment Year 1996
Principal Product Dried Fruits
NAICS n/a
SIC 2034 - Dehydrated Fruits, Vegetables, Soups
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 100,000
Annual Production 25,000 Tons
Production Hrs. Annual 4,160
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,311 2,384,525 kWh $0.07
Electricity Demand $106,186 8,325 kW-months/year $12.76
Natural Gas $126,721 21,329 MMBtu $5.94
TOTAL ENERGY COSTS $718,412
RECOMMENDED SAVINGS* $294,251 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,649
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$7,415
Cost:
$8,500
- - - - $7,415 1,310 - - - - -
-
kWh
-
-
kW-months/year
$7,415
1,310
MMBtu
-
-
Tgal
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,960
Cost:
$20,930
$3,914 59,789 $3,046 239 - - - - - - $3,914
59,789
kWh
$3,046
239
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,794
Cost:
$9,792
$3,273 49,824 $3,674 288 $(-1,153) (-208) - - - - $3,273
49,824
kWh
$3,674
288
kW-months/year
$(-1,153)
(-208)
MMBtu
-
-
Tgal
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,011
Cost:
$4,970
$1,418 22,860 $1,593 124 - - - - - - $1,418
22,860
kWh
$1,593
124
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,069
Cost:
$1,792
$1,125 17,292 $944 74 - - - - - - $1,125
17,292
kWh
$944
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,248
Cost:
$2,120
$1,220 18,464 $28 3 - - - - - - $1,220
18,464
kWh
$28
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$663
Cost:
$1,089
- - - - $663 117 - - - - -
-
kWh
-
-
kW-months/year
$663
117
MMBtu
-
-
Tgal
-
-
lb
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$558
Cost:
$375
- - - - $558 98 - - - - -
-
kWh
-
-
kW-months/year
$558
98
MMBtu
-
-
Tgal
-
-
lb
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,017
Cost:
$120
$651 9,672 $366 28 - - - - - - $651
9,672
kWh
$366
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$932
Cost:
$500
$597 9,086 $335 26 - - - - - - $597
9,086
kWh
$335
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
11: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$171,634
Cost:
$672,500
- - - - - - $171,634 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$171,634
-
Tgal
-
-
lb
12: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$65,621
Cost:
$78,072
- - - - - - $65,621 436,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$65,621
436,800
Tgal
-
-
lb
13: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$12,812
Cost:
$250
- - - - - - - - $12,812 124,800 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$12,812
124,800
lb
14: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$14,517
Cost:
$3,115
- - - - - - $14,517 4,414,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,517
4,414,800
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$294,251
Cost:
$804,125
$12,198 186,987 $9,986 782 $7,483 1,317 $251,772 4,851,600 $12,812 124,800 $12,198
186,987
kWh
$9,986
782
kW-months/year
$7,483
1,317
MMBtu
$251,772
4,851,600
Tgal
$12,812
124,800
lb
TOTAL IMPLEMENTED Savings:
$48,649
Cost:
$44,553
$11,601 177,901 $9,651 756 $68 7 $14,517 4,414,800 $12,812 124,800 $11,601
177,901
kWh
$9,651
756
kW-months/year
$68
7
MMBtu
$14,517
4,414,800
Tgal
$12,812
124,800
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)