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IAC Assessment: SF0122
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IAC Center San Francisco State University
Assessment Year 1997
Principal Product Tortillas & Tortilla Chips
NAICS n/a
SIC 2099 - Food Preparations, Nec
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 12,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 3,744
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,058 321,219 kWh $0.08
Electricity Demand $6,334 1,525 kW-months/year $4.15
Natural Gas $35,552 9,948 MMBtu $3.57
TOTAL ENERGY COSTS $79,497
RECOMMENDED SAVINGS* $73,185 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,063
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$219
Cost:
$376
$184 2,345 $35 8 - - - - - - $184
2,345
kWh
$35
8
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,448
Cost:
$7,560
$2,084 25,791 $364 88 - - - - - - $2,084
25,791
kWh
$364
88
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$196
Cost:
$811
$196 16,120 - - - - - - - - $196
16,120
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 3.4151 MINIMIZE WATER USAGE Savings:
$1,544
Cost:
$60
- - - - $1,544 326,315 - - - - -
-
kWh
-
-
kW-months/year
$1,544
326,315
Tgal
-
-
lb
-
-
$
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,214
Cost:
$765
$(-262) (-3,224) - - $1,476 312,000 - - - - $(-262)
(-3,224)
kWh
-
-
kW-months/year
$1,476
312,000
Tgal
-
-
lb
-
-
$
06: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$9,844
Cost:
$900
$(-78) (-879) - - - - $9,922 56,160 - - $(-78)
(-879)
kWh
-
-
kW-months/year
-
-
Tgal
$9,922
56,160
lb
-
-
$
07: 3.2176 INCREASE USE OF AUTOMATION Savings:
$43,680
Cost:
$47,000
- - - - - - - - $43,680 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$43,680
-
$
08: 3.2176 INCREASE USE OF AUTOMATION Savings:
$13,000
Cost:
$6,000
- - - - - - - - $13,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$13,000
-
$
09: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$1,040
Cost:
$1,000
- - - - - - - - $1,040 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$1,040
-
$
TOTAL RECOMMENDED Savings:
$73,185
Cost:
$64,472
$2,124 40,153 $399 96 $3,020 638,315 $9,922 56,160 $57,720 - $2,124
40,153
kWh
$399
96
kW-months/year
$3,020
638,315
Tgal
$9,922
56,160
lb
$57,720
-
$
TOTAL IMPLEMENTED Savings:
$10,063
Cost:
$1,276
$106 1,466 $35 8 - - $9,922 56,160 - - $106
1,466
kWh
$35
8
kW-months/year
-
-
Tgal
$9,922
56,160
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes