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IAC Assessment: SF0132
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IAC Center San Francisco State University
Assessment Year 1998
Principal Product Corrugated Containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 200,000
Annual Production 630,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,530 3,670,281 kWh $0.06
Electricity Demand $114,008 8,857 kW-months/year $12.87
Natural Gas $94,132 35,039 MMBtu $2.69
TOTAL ENERGY COSTS $456,054
RECOMMENDED SAVINGS* $493,687 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $451,926
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.2114 SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE Savings:
$1,548
Cost:
$488
- - - - - - $1,548 575 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,548
575
MMBtu
-
-
lb
-
-
$
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$4,201
Cost:
-
$3,588 59,496 $613 48 - - - - - - - - $3,588
59,496
kWh
$613
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$20,620
Cost:
$2,065
$15,369 254,689 $5,251 408 - - - - - - - - $15,369
254,689
kWh
$5,251
408
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,354
Cost:
$1,650
$1,004 16,706 $350 27 - - - - - - - - $1,004
16,706
kWh
$350
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,412
Cost:
$26,680
$9,371 155,334 $4,041 314 - - - - - - - - $9,371
155,334
kWh
$4,041
314
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,725
Cost:
$4,531
- - - - $2,725 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,725
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$411
Cost:
$1,358
$508 8,499 - - - - $(-97) (-36) - - - - $508
8,499
kWh
-
-
kW-months/year
-
-
$
$(-97)
(-36)
MMBtu
-
-
lb
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,006
Cost:
-
- - - - - - - - $4,006 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,006
-
lb
-
-
$
09: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$3,456
Cost:
$1,000
- - - - - - - - $3,456 24,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,456
24,000
lb
-
-
$
10: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$3,906
Cost:
$15,400
- - - - - - - - $3,906 27,600 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,906
27,600
lb
-
-
$
11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$438,048
Cost:
$100,000
- - - - - - - - - - $438,048 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$438,048
-
$
TOTAL RECOMMENDED Savings:
$493,687
Cost:
$153,172
$29,840 494,724 $10,255 797 $2,725 - $1,451 539 $11,368 51,600 $438,048 - $29,840
494,724
kWh
$10,255
797
kW-months/year
$2,725
-
$
$1,451
539
MMBtu
$11,368
51,600
lb
$438,048
-
$
TOTAL IMPLEMENTED Savings:
$451,926
Cost:
$118,408
$5,100 84,701 $963 75 - - $(-97) (-36) $7,912 27,600 $438,048 - $5,100
84,701
kWh
$963
75
kW-months/year
-
-
$
$(-97)
(-36)
MMBtu
$7,912
27,600
lb
$438,048
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes