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IAC Assessment: SF0139
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IAC Assessment: SF0139
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IAC Center San Francisco State University
Assessment Year 1998
Principal Product Automobile Seats and Headliners
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 120,000
Annual Production 365,000 Pieces
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $390,828 6,296,307 kWh $0.06
Electricity Demand $202,630 12,525 kW-months/year $16.18
Natural Gas $4,941 764 MMBtu $6.47
TOTAL ENERGY COSTS $732,604
RECOMMENDED SAVINGS* $579,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $355,574
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,317
Cost:
-
$2,011 18,757 $306 13 - - - - - - $2,011
18,757
kWh
$306
13
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$182
Cost:
-
$182 3,224 - - - - - - - - $182
3,224
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,895
Cost:
$506
$1,895 33,411 - - - - - - - - $1,895
33,411
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.1224 REPLACE BOILER Savings:
$22,352
Cost:
$9,600
$20,389 359,906 $10,322 806 $(-8,359) (-1,293) - - - - $20,389
359,906
kWh
$10,322
806
kW-months/year
$(-8,359)
(-1,293)
MMBtu
-
-
lb
-
-
$
05: 2.1224 REPLACE BOILER Savings:
$1,885
Cost:
$1,227
$2,227 39,273 $691 54 $(-1,033) (-160) - - - - $2,227
39,273
kWh
$691
54
kW-months/year
$(-1,033)
(-160)
MMBtu
-
-
lb
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,855
Cost:
$1,430
$1,230 19,930 $625 49 - - - - - - $1,230
19,930
kWh
$625
49
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$646
Cost:
$671
$646 11,430 - - - - - - - - $646
11,430
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$327
Cost:
$370
$197 5,862 $130 10 - - - - - - $197
5,862
kWh
$130
10
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$21,444
Cost:
$24,400
$18,372 324,150 $11,489 898 $(-8,417) (-1,302) - - - - $18,372
324,150
kWh
$11,489
898
kW-months/year
$(-8,417)
(-1,302)
MMBtu
-
-
lb
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$823
Cost:
$2,240
$478 8,499 $345 27 - - - - - - $478
8,499
kWh
$345
27
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,352
Cost:
$26,690
$6,818 120,457 $2,534 198 - - - - - - $6,818
120,457
kWh
$2,534
198
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$24,633
Cost:
$150
- - - - - - $24,633 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,633
-
lb
-
-
$
13: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$36,406
Cost:
$150
- - - - - - $36,406 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$36,406
-
lb
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,916
Cost:
$150
- - - - - - $6,916 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,916
-
lb
-
-
$
15: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$3,448
Cost:
-
- - - - - - $3,448 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,448
-
lb
-
-
$
16: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$25,974
Cost:
$8,150
- - - - - - $25,974 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,974
-
lb
-
-
$
17: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$80,062
Cost:
$65,500
- - - - - - - - $80,062 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$80,062
-
$
18: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$339,000
Cost:
$150,000
- - - - - - - - $339,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$339,000
-
$
TOTAL RECOMMENDED Savings:
$579,517
Cost:
$291,234
$54,445 944,899 $26,442 2,055 $(-17,809) (-2,755) $97,377 - $419,062 - $54,445
944,899
kWh
$26,442
2,055
kW-months/year
$(-17,809)
(-2,755)
MMBtu
$97,377
-
lb
$419,062
-
$
TOTAL IMPLEMENTED Savings:
$355,574
Cost:
$179,667
$12,979 213,071 $3,595 270 - - - - $339,000 - $12,979
213,071
kWh
$3,595
270
kW-months/year
-
-
MMBtu
-
-
lb
$339,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes