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IAC Assessment: SF0180
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IAC Center San Francisco State University
Assessment Year 1999
Principal Product Heat Venting Systems
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 235,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 4,810
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,076 1,757,327 kWh $0.08
Electricity Demand $22,346 5,454 kW-months/year $4.10
Natural Gas $49,057 9,628 MMBtu $5.10
Other Gas $20,355 - MMBtu -
TOTAL ENERGY COSTS $154,937
RECOMMENDED SAVINGS* $201,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,063
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,071
Cost:
-
$2,724 33,998 $347 85 - - - - - - - - $2,724
33,998
kWh
$347
85
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,639
Cost:
-
$317 3,810 $50 12 $2,272 446 - - - - - - $317
3,810
kWh
$50
12
kW-months/year
$2,272
446
MMBtu
-
-
lb
-
-
lb
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,900
Cost:
-
$1,900 23,740 - - - - - - - - - - $1,900
23,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$245
Cost:
-
$245 2,345 - - - - - - - - - - $245
2,345
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,661
Cost:
$2,340
$3,227 40,152 $434 106 - - - - - - - - $3,227
40,152
kWh
$434
106
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$777
Cost:
$1,087
$689 8,499 $88 21 - - - - - - - - $689
8,499
kWh
$88
21
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$757
Cost:
$1,133
$671 8,499 $86 21 - - - - - - - - $671
8,499
kWh
$86
21
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$303
Cost:
$644
$303 3,810 - - - - - - - - - - $303
3,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,186
Cost:
$3,960
$887 11,137 $299 73 - - - - - - - - $887
11,137
kWh
$299
73
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,005
Cost:
$22,720
$3,149 39,273 $856 209 - - - - - - - - $3,149
39,273
kWh
$856
209
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
11: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$3,163
Cost:
-
- - - - - - $3,163 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,163
-
lb
-
-
lb
-
-
$
12: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,096
Cost:
-
- - - - - - - - $1,096 1,297 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,096
1,297
lb
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,591
Cost:
$16,088
- - - - - - $12,591 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,591
-
lb
-
-
lb
-
-
$
14: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$3,341
Cost:
$160
- - - - - - - - - - $3,341 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$3,341
-
$
15: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$162,500
Cost:
$85,000
- - - - - - - - - - $162,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$162,500
-
$
TOTAL RECOMMENDED Savings:
$201,235
Cost:
$133,132
$14,112 175,263 $2,160 527 $2,272 446 $15,754 - $1,096 1,297 $165,841 - $14,112
175,263
kWh
$2,160
527
kW-months/year
$2,272
446
MMBtu
$15,754
-
lb
$1,096
1,297
lb
$165,841
-
$
TOTAL IMPLEMENTED Savings:
$15,063
Cost:
$9,164
$10,646 132,180 $1,254 306 - - $3,163 - - - - - $10,646
132,180
kWh
$1,254
306
kW-months/year
-
-
MMBtu
$3,163
-
lb
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes