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IAC Assessment: SF0251
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IAC Assessment: SF0251
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IAC Center San Francisco State University
Assessment Year 2003
Principal Product Corrugated Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 160
Plant Area (Sq.Ft.) 138,300
Annual Production 0 Units
Production Hrs. Annual 6,288
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $493,471 5,287,758 kWh $0.09
Electricity Demand $80,679 11,777 kW-months/year $6.85
Natural Gas $441,712 81,621 MMBtu $5.41
TOTAL ENERGY COSTS $1,073,997
RECOMMENDED SAVINGS* $299,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $184,270
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$159,621
Cost:
-
- - - - $156,961 22,914 $2,660 2,000,000 - - -
-
kWh
-
-
kW-months/year
$156,961
22,914
MMBtu
$2,660
2,000,000
Tgal
-
-
lb
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,020
Cost:
$516
- - - - $7,020 1,296 - - - - -
-
kWh
-
-
kW-months/year
$7,020
1,296
MMBtu
-
-
Tgal
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,169
Cost:
$300
$2,169 23,248 - - - - - - - - $2,169
23,248
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$47,480
Cost:
$4,000
$41,645 446,360 $5,835 852 - - - - - - $41,645
446,360
kWh
$5,835
852
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,928
Cost:
$1,070
$3,514 37,667 $414 61 - - - - - - $3,514
37,667
kWh
$414
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,716
Cost:
$4,674
- - - - $8,716 1,611 - - - - -
-
kWh
-
-
kW-months/year
$8,716
1,611
MMBtu
-
-
Tgal
-
-
lb
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$28,747
Cost:
$21,620
- - - - $28,747 5,314 - - - - -
-
kWh
-
-
kW-months/year
$28,747
5,314
MMBtu
-
-
Tgal
-
-
lb
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,353
Cost:
$4,823
$5,572 59,717 $781 114 - - - - - - $5,572
59,717
kWh
$781
114
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
09: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,536
Cost:
$1,360
- - - - $1,536 284 - - - - -
-
kWh
-
-
kW-months/year
$1,536
284
MMBtu
-
-
Tgal
-
-
lb
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,779
Cost:
$3,324
$3,365 31,631 $414 60 - - - - - - $3,365
31,631
kWh
$414
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
11: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,185
Cost:
$1,396
$948 10,162 $237 53 - - - - - - $948
10,162
kWh
$237
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,126
Cost:
$23,426
$15,001 160,781 $2,125 310 - - - - - - $15,001
160,781
kWh
$2,125
310
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,867
Cost:
$6,240
$3,402 36,463 $465 68 - - - - - - $3,402
36,463
kWh
$465
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
14: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,017
Cost:
$7,864
$2,649 37,728 $368 54 - - - - - - $2,649
37,728
kWh
$368
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
15: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,328
Cost:
$870
- - - - - - - - $5,328 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,328
-
lb
TOTAL RECOMMENDED Savings:
$299,872
Cost:
$81,483
$78,265 843,757 $10,639 1,572 $202,980 31,419 $2,660 2,000,000 $5,328 - $78,265
843,757
kWh
$10,639
1,572
kW-months/year
$202,980
31,419
MMBtu
$2,660
2,000,000
Tgal
$5,328
-
lb
TOTAL IMPLEMENTED Savings:
$184,270
Cost:
$9,833
$11,106 114,596 $1,195 174 $163,981 24,210 $2,660 2,000,000 $5,328 - $11,106
114,596
kWh
$1,195
174
kW-months/year
$163,981
24,210
MMBtu
$2,660
2,000,000
Tgal
$5,328
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)