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IAC Assessment: SF0257
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IAC Assessment: SF0257
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IAC Center San Francisco State University
Assessment Year 2003
Principal Product Corrugated Board
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 144
Plant Area (Sq.Ft.) 261,360
Annual Production 0 Units
Production Hrs. Annual 6,576
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $556,944 4,966,970 kWh $0.11
Natural Gas $237,316 60,141 MMBtu $3.95
LPG $22,622 3,245 MMBtu $6.97
TOTAL ENERGY COSTS $824,725
RECOMMENDED SAVINGS* $61,253 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,396
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ $ $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,122
Cost:
$353
$12,122 112,344 - - - - - - $12,122
112,344
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,000
Cost:
-
$11,300 104,724 - - - - $(-300) - $11,300
104,724
kWh
-
-
MMBtu
-
-
$
$(-300)
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,191
Cost:
$95
$6,191 57,375 - - - - - - $6,191
57,375
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,193
Cost:
$1,110
$3,193 29,592 - - - - - - $3,193
29,592
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$356
Cost:
$206
$356 3,300 - - - - - - $356
3,300
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,655
Cost:
$767
$1,655 15,333 - - - - - - $1,655
15,333
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,560
Cost:
$5,632
- - $7,560 1,914 - - - - -
-
kWh
$7,560
1,914
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,200
Cost:
$4,171
$3,200 29,662 - - - - - - $3,200
29,662
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,339
Cost:
$7,671
$5,243 56,972 $(-904) (-229) - - - - $5,243
56,972
kWh
$(-904)
(-229)
MMBtu
-
-
$
-
-
$
10: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,157
Cost:
$4,220
$2,157 24,529 - - - - - - $2,157
24,529
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$801
Cost:
$2,034
- - $801 203 - - - - -
-
kWh
$801
203
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,078
Cost:
$12,357
$3,078 28,522 - - - - - - $3,078
28,522
kWh
-
-
MMBtu
-
-
$
-
-
$
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,601
Cost:
$8,218
- - - - $5,601 - - - -
-
kWh
-
-
MMBtu
$5,601
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$61,253
Cost:
$46,834
$48,495 462,353 $7,457 1,888 $5,601 - $(-300) - $48,495
462,353
kWh
$7,457
1,888
MMBtu
$5,601
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$39,396
Cost:
$18,902
$39,696 372,419 - - - - $(-300) - $39,696
372,419
kWh
-
-
MMBtu
-
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost