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IAC Assessment: SF0340
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IAC Center San Francisco State University
Assessment Year 2007
Principal Product Pharmaceutical Intermediates
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 495,000
Annual Production 1 Units
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,082,600 27,991,500 kWh $0.07
Natural Gas $1,025,200 120,084 MMBtu $8.54
TOTAL ENERGY COSTS $3,107,800
RECOMMENDED SAVINGS* $549,611 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $267,877
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,354
Cost:
-
- - $13,354 1,571 -
-
kWh
$13,354
1,571
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,059
Cost:
$320
- - $12,059 1,419 -
-
kWh
$12,059
1,419
MMBtu
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,510
Cost:
-
- - $6,510 836 -
-
kWh
$6,510
836
MMBtu
04: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$155,963
Cost:
$36,556
- - $155,963 18,348 -
-
kWh
$155,963
18,348
MMBtu
05: 2.261 Cooling Towers Savings:
$14,070
Cost:
$3,000
$14,070 189,117 - - $14,070
189,117
kWh
-
-
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,921
Cost:
$1,133
- - $6,921 611 -
-
kWh
$6,921
611
MMBtu
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$12,710
Cost:
$4,246
- - $12,710 3,058 -
-
kWh
$12,710
3,058
MMBtu
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$4,828
Cost:
$1,892
$4,828 64,891 - - $4,828
64,891
kWh
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,910
Cost:
$12,188
$23,910 321,369 - - $23,910
321,369
kWh
-
-
MMBtu
10: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$125,591
Cost:
$80,000
$125,591 1,688,029 - - $125,591
1,688,029
kWh
-
-
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$21,896
Cost:
$15,000
- - $21,896 2,567 -
-
kWh
$21,896
2,567
MMBtu
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,702
Cost:
$15,428
$18,702 251,372 - - $18,702
251,372
kWh
-
-
MMBtu
13: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,410
Cost:
$3,712
$4,410 220,945 - - $4,410
220,945
kWh
-
-
MMBtu
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$70,597
Cost:
$65,970
$70,597 948,883 - - $70,597
948,883
kWh
-
-
MMBtu
15: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,697
Cost:
$37,793
$20,697 278,180 - - $20,697
278,180
kWh
-
-
MMBtu
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,354
Cost:
$70,400
$31,354 421,425 - - $31,354
421,425
kWh
-
-
MMBtu
17: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,135
Cost:
$6,224
$2,135 28,694 - - $2,135
28,694
kWh
-
-
MMBtu
18: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$3,904
Cost:
$16,738
$3,904 52,476 - - $3,904
52,476
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$549,611
Cost:
$370,600
$320,198 4,465,381 $229,413 28,410 $320,198
4,465,381
kWh
$229,413
28,410
MMBtu
TOTAL IMPLEMENTED Savings:
$267,877
Cost:
$166,101
$79,991 1,236,813 $187,886 22,174 $79,991
1,236,813
kWh
$187,886
22,174
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas