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IAC Assessment: ST0019
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IAC Assessment: ST0019
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IAC Center Stevens Institute of Technology
Assessment Year 1985
Principal Product CAST ACRYLIC SHEETS
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 75
Plant Area (Sq.Ft.) 0
Annual Production 25,000 Pieces
Production Hrs. Annual 4,800
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,972 1,793,963 kWh $0.08
Natural Gas $30,048 4,846 MMBtu $6.20
TOTAL ENERGY COSTS $181,020
RECOMMENDED SAVINGS* $25,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,450
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,367
Cost:
$1,116
$2,367 28,136 - - $2,367
28,136
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,428
Cost:
$56
$3,428 40,739 - - $3,428
40,739
kWh
-
-
MMBtu
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,259
Cost:
$856
- - $1,259 207 -
-
kWh
$1,259
207
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$691
Cost:
$300
$691 8,206 - - $691
8,206
kWh
-
-
MMBtu
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$541
Cost:
$240
- - $541 89 -
-
kWh
$541
89
MMBtu
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$666
Cost:
$150
$666 7,913 - - $666
7,913
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$74
Cost:
$55
$74 879 - - $74
879
kWh
-
-
MMBtu
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,350
Cost:
-
- - $1,350 222 -
-
kWh
$1,350
222
MMBtu
09: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$148
Cost:
$40
$148 1,758 - - $148
1,758
kWh
-
-
MMBtu
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$274
Cost:
$500
- - $274 45 -
-
kWh
$274
45
MMBtu
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$906
Cost:
$175
- - $906 149 -
-
kWh
$906
149
MMBtu
12: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,567
Cost:
$1,900
$9,567 - - - $9,567
-
kWh
-
-
MMBtu
13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,654
Cost:
$537
- - $1,654 272 -
-
kWh
$1,654
272
MMBtu
14: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,858
Cost:
$150
- - $2,858 470 -
-
kWh
$2,858
470
MMBtu
TOTAL RECOMMENDED Savings:
$25,783
Cost:
$6,075
$16,941 87,631 $8,842 1,454 $16,941
87,631
kWh
$8,842
1,454
MMBtu
TOTAL IMPLEMENTED Savings:
$24,450
Cost:
$5,164
$16,867 86,752 $7,583 1,247 $16,867
86,752
kWh
$7,583
1,247
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas