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IAC Assessment: ST0033
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IAC Assessment: ST0033
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IAC Center Stevens Institute of Technology
Assessment Year 1985
Principal Product STEEL WIRE
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 0
Annual Production 30,000 Tons
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $251,688 3,036,049 kWh $0.08
Natural Gas $260,251 42,671 MMBtu $6.10
Fuel Oil #4 $84,149 14,419 MMBtu $5.84
TOTAL ENERGY COSTS $596,088
RECOMMENDED SAVINGS* $67,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,443
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4
$ kWh $ MMBtu $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,091
Cost:
$340
$1,091 13,189 - - - - $1,091
13,189
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,963
Cost:
-
$5,963 72,098 - - - - $5,963
72,098
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$576
Cost:
$100
$576 7,034 - - - - $576
7,034
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$853
Cost:
$200
$853 10,258 - - - - $853
10,258
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,080
Cost:
$1,900
$6,080 - - - - - $6,080
-
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,488
Cost:
-
- - $1,488 249 - - -
-
kWh
$1,488
249
MMBtu
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,100
Cost:
$3,100
- - $1,100 184 - - -
-
kWh
$1,100
184
MMBtu
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,936
Cost:
$537
- - - - $1,936 332 -
-
kWh
-
-
MMBtu
$1,936
332
MMBtu
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$504
Cost:
$40
- - - - $504 86 -
-
kWh
-
-
MMBtu
$504
86
MMBtu
10: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$4,126
Cost:
$1,770
- - - - $4,126 707 -
-
kWh
-
-
MMBtu
$4,126
707
MMBtu
11: 2.7441 REPLACE BROKEN WINDOWS AND/OR WINDOW SASH Savings:
$4,383
Cost:
$87
- - - - $4,383 751 -
-
kWh
-
-
MMBtu
$4,383
751
MMBtu
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$384
Cost:
-
- - $384 64 - - -
-
kWh
$384
64
MMBtu
-
-
MMBtu
13: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$39,416
Cost:
$45,000
- - - - $39,416 6,749 -
-
kWh
-
-
MMBtu
$39,416
6,749
MMBtu
TOTAL RECOMMENDED Savings:
$67,900
Cost:
$53,074
$14,563 102,579 $2,972 497 $50,365 8,625 $14,563
102,579
kWh
$2,972
497
MMBtu
$50,365
8,625
MMBtu
TOTAL IMPLEMENTED Savings:
$15,443
Cost:
$2,577
$12,619 79,132 $384 64 $2,440 418 $12,619
79,132
kWh
$384
64
MMBtu
$2,440
418
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4