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IAC Assessment: ST0040
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IAC Assessment: ST0040
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IAC Center Stevens Institute of Technology
Assessment Year 1985
Principal Product CUSTOM MOLDED RUBBER PDT
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 0
Annual Production 300,000 Pounds
Production Hrs. Annual 2,925
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,163 1,737,104 kWh $0.12
Natural Gas $19,873 3,805 MMBtu $5.22
Fuel Oil #2 $166,684 26,040 MMBtu $6.40
TOTAL ENERGY COSTS $392,720
RECOMMENDED SAVINGS* $74,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,769
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,017
Cost:
$1,181
$10,017 84,408 - - - - - - $10,017
84,408
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,026
Cost:
$64
$3,026 25,498 - - - - - - $3,026
25,498
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$730
Cost:
$60
$730 6,155 - - - - - - $730
6,155
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$1,245
Cost:
-
$1,565 13,189 - - - - $(-320) - $1,565
13,189
kWh
-
-
MMBtu
-
-
MMBtu
$(-320)
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,896
Cost:
$1,900
$9,896 - - - - - - - $9,896
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,761
Cost:
$1,900
- - - - $2,761 430 - - -
-
kWh
-
-
MMBtu
$2,761
430
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,091
Cost:
$1,422
- - - - $1,091 170 - - -
-
kWh
-
-
MMBtu
$1,091
170
MMBtu
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$417
Cost:
$420
- - - - $417 65 - - -
-
kWh
-
-
MMBtu
$417
65
MMBtu
-
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$217
Cost:
$400
$243 2,052 $(-26) (-5) - - - - $243
2,052
kWh
$(-26)
(-5)
MMBtu
-
-
MMBtu
-
-
$
10: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,660
Cost:
$100
- - - - $7,660 1,195 - - -
-
kWh
-
-
MMBtu
$7,660
1,195
MMBtu
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,387
Cost:
$61
- - - - $1,387 216 - - -
-
kWh
-
-
MMBtu
$1,387
216
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,337
Cost:
$537
- - - - $15,337 2,389 - - -
-
kWh
-
-
MMBtu
$15,337
2,389
MMBtu
-
-
$
13: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,211
Cost:
$3,000
- - - - $8,211 1,279 - - -
-
kWh
-
-
MMBtu
$8,211
1,279
MMBtu
-
-
$
14: 2.7494 INSTALL STORM WINDOWS AND DOORS Savings:
$963
Cost:
$500
- - - - $963 150 - - -
-
kWh
-
-
MMBtu
$963
150
MMBtu
-
-
$
15: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,903
Cost:
$675
- - - - $11,903 1,854 - - -
-
kWh
-
-
MMBtu
$11,903
1,854
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$74,861
Cost:
$12,220
$25,477 131,302 $(-26) (-5) $49,730 7,748 $(-320) - $25,477
131,302
kWh
$(-26)
(-5)
MMBtu
$49,730
7,748
MMBtu
$(-320)
-
$
TOTAL IMPLEMENTED Savings:
$51,769
Cost:
$6,245
$25,234 129,250 - - $26,855 4,185 $(-320) - $25,234
129,250
kWh
-
-
MMBtu
$26,855
4,185
MMBtu
$(-320)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes