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IAC Assessment: ST0047
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IAC Assessment: ST0047
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IAC Center Stevens Institute of Technology
Assessment Year 1985
Principal Product HEAT TREATING & BRAZING
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $1,000,000-$5,000,000
# of Employees 70
Plant Area (Sq.Ft.) 0
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $435,031 5,415,885 kWh $0.08
Natural Gas $203,968 35,051 MMBtu $5.82
Fuel Oil #2 $10,000 1,540 MMBtu $6.49
Other Energy $1,200 149 MMBtu $8.05
TOTAL ENERGY COSTS $650,199
RECOMMENDED SAVINGS* $36,568 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,609
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Other Energy Electricity Usage Natural Gas Fuel Oil #2 Other Energy
$ kWh $ MMBtu $ MMBtu $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,895
Cost:
$16,240
$7,895 98,183 - - - - - - $7,895
98,183
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$294
Cost:
$150
$294 3,810 - - - - - - $294
3,810
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,188
Cost:
$120
$4,188 52,169 - - - - - - $4,188
52,169
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,095
Cost:
$1,200
$1,095 13,775 - - - - - - $1,095
13,775
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$382
Cost:
$1,100
$382 4,689 - - - - - - $382
4,689
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$6,972
Cost:
$11,200
$8,404 104,631 $(-1,432) (-246) - - - - $8,404
104,631
kWh
$(-1,432)
(-246)
MMBtu
-
-
MMBtu
-
-
MMBtu
07: 2.7494 INSTALL STORM WINDOWS AND DOORS Savings:
$1,148
Cost:
$2,025
- - $1,148 197 - - - - -
-
kWh
$1,148
197
MMBtu
-
-
MMBtu
-
-
MMBtu
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$4,210
Cost:
-
- - $4,210 723 - - - - -
-
kWh
$4,210
723
MMBtu
-
-
MMBtu
-
-
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$617
Cost:
$200
- - $617 106 - - - - -
-
kWh
$617
106
MMBtu
-
-
MMBtu
-
-
MMBtu
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$819
Cost:
$1,950
- - $819 141 - - - - -
-
kWh
$819
141
MMBtu
-
-
MMBtu
-
-
MMBtu
11: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$119
Cost:
-
- - $119 20 - - - - -
-
kWh
$119
20
MMBtu
-
-
MMBtu
-
-
MMBtu
12: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$5,779
Cost:
$300
- - $5,779 993 - - - - -
-
kWh
$5,779
993
MMBtu
-
-
MMBtu
-
-
MMBtu
13: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$3,050
Cost:
$6,397
- - - - $2,750 347 $300 37 -
-
kWh
-
-
MMBtu
$2,750
347
MMBtu
$300
37
MMBtu
TOTAL RECOMMENDED Savings:
$36,568
Cost:
$40,882
$22,258 277,257 $11,260 1,934 $2,750 347 $300 37 $22,258
277,257
kWh
$11,260
1,934
MMBtu
$2,750
347
MMBtu
$300
37
MMBtu
TOTAL IMPLEMENTED Savings:
$21,609
Cost:
$26,082
$12,465 155,041 $6,094 1,046 $2,750 347 $300 37 $12,465
155,041
kWh
$6,094
1,046
MMBtu
$2,750
347
MMBtu
$300
37
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #2 Other Energy Electricity Usage Natural Gas Fuel Oil #2 Other Energy