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IAC Assessment: SU0244
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IAC Assessment: SU0244
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Dairy Products
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 190,000
Annual Production 52,000 Thousand Gallons
Production Hrs. Annual 7,488
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,620,554 14,295,733 kWh $0.11
Electricity Demand $259,189 29,552 kW-months/year $8.77
Natural Gas $2,597,015 222,663 MMBtu $11.66
TOTAL ENERGY COSTS $4,476,758
RECOMMENDED SAVINGS* $1,471,752 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $112,070
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$33,798
Cost:
-
$30,254 267,739 $3,544 404 - - - - $30,254
267,739
kWh
$3,544
404
kW-months/year
-
-
MMBtu
-
-
$
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$8,145
Cost:
-
- - - - - - $8,145 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,145
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$38,250
Cost:
$1,066
$34,250 303,096 $4,000 456 - - - - $34,250
303,096
kWh
$4,000
456
kW-months/year
-
-
MMBtu
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,614
Cost:
-
$5,614 49,680 - - - - - - $5,614
49,680
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$93,478
Cost:
$10,000
- - - - $93,478 8,017 - - -
-
kWh
-
-
kW-months/year
$93,478
8,017
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$16,219
Cost:
$432
- - - - $16,219 1,391 - - -
-
kWh
-
-
kW-months/year
$16,219
1,391
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,070
Cost:
$1,038
$10,895 96,415 $1,175 134 - - - - $10,895
96,415
kWh
$1,175
134
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,016
Cost:
$5,266
$22,709 200,967 $307 35 - - - - $22,709
200,967
kWh
$307
35
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2123 INSULATE FEEDWATER TANK Savings:
$3,113
Cost:
$2,058
- - - - $3,113 267 - - -
-
kWh
-
-
kW-months/year
$3,113
267
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,277
Cost:
$20,000
$34,032 301,166 $4,245 484 - - - - $34,032
301,166
kWh
$4,245
484
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$448
Cost:
$356
$218 1,927 $26 3 - - $204 - $218
1,927
kWh
$26
3
kW-months/year
-
-
MMBtu
$204
-
$
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,590
Cost:
$30,856
- - - - - - $11,590 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,590
-
$
13: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$1,187,734
Cost:
$4,100,000
- - - - $1,187,734 101,864 - - -
-
kWh
-
-
kW-months/year
$1,187,734
101,864
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,471,752
Cost:
$4,171,072
$137,972 1,220,990 $13,297 1,516 $1,300,544 111,539 $19,939 - $137,972
1,220,990
kWh
$13,297
1,516
kW-months/year
$1,300,544
111,539
MMBtu
$19,939
-
$
TOTAL IMPLEMENTED Savings:
$112,070
Cost:
$23,884
$75,399 667,247 $8,990 1,025 $19,332 1,658 $8,349 - $75,399
667,247
kWh
$8,990
1,025
kW-months/year
$19,332
1,658
MMBtu
$8,349
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost