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IAC Assessment: SU0301
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IAC Assessment: SU0301
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IAC Center Syracuse University
Assessment Year 2011
Principal Product Nickel Cobalt based superalloy materials
NAICS 331492 - Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3399 - Primary Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 127,000
Annual Production 75,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $523,581 5,108,647 kWh $0.10
Electricity Demand $209,273 28,515 kW-months/year $7.34
Electricity Fees $(-54,564) - $ -
Natural Gas $69,137 5,423 MMBtu $12.75
TOTAL ENERGY COSTS $748,277
RECOMMENDED SAVINGS* $28,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,477
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$4,632
Cost:
-
- - - - - - $4,632 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,632
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,978
Cost:
$689
$2,978 28,908 - - - - - - $2,978
28,908
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,477
Cost:
$2,028
$2,477 24,046 - - - - - - $2,477
24,046
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$1,049
Cost:
$958
$(-62) (-600) $(-9) (-1) - - $1,120 - $(-62)
(-600)
kWh
$(-9)
(-1)
kW-months/year
-
-
$
$1,120
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$377
Cost:
$487
$180 1,752 $18 2 - - $179 - $180
1,752
kWh
$18
2
kW-months/year
-
-
$
$179
-
$
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$496
Cost:
$895
$496 4,817 - - - - - - $496
4,817
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$11,025
Cost:
$26,043
$(-2,887) (-28,032) $(-279) (-38) - - $14,191 - $(-2,887)
(-28,032)
kWh
$(-279)
(-38)
kW-months/year
-
-
$
$14,191
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,328
Cost:
$18,204
- - - - $5,328 - - - -
-
kWh
-
-
kW-months/year
$5,328
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,362
Cost:
$49,304
$3,182 30,891 $(-270) (-37) $5,328 - $20,122 - $3,182
30,891
kWh
$(-270)
(-37)
kW-months/year
$5,328
-
$
$20,122
-
$
TOTAL IMPLEMENTED Savings:
$2,477
Cost:
$2,028
$2,477 24,046 - - - - - - $2,477
24,046
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost