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IAC Assessment: TA0044
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IAC Assessment: TA0044
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IAC Center University of Texas, Arlington
Assessment Year 2002
Principal Product Corrugated Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 235,000
Annual Production 258,000 Thousand Feet
Production Hrs. Annual 4,048
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $185,587 4,125,660 kWh $0.04
Electricity Demand $66,706 9,342 kW-months/year $7.14
Electricity Fees $11,585 - $ -
Natural Gas $209,952 33,038 MMBtu $6.35
TOTAL ENERGY COSTS $473,830
RECOMMENDED SAVINGS* $195,174 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $171,198
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 4.6240 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$114,400
Cost:
-
- - - - - - - - $114,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$114,400
-
$
02: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$23,976
Cost:
$65,000
- - - - - - $23,976 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,976
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$19,880
Cost:
$2,455
$19,880 473,345 - - - - - - - - $19,880
473,345
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$9,715
Cost:
$72
- - - - - - - - $9,715 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$9,715
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$6,725
Cost:
$450
$6,725 160,023 - - - - - - - - $6,725
160,023
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,650
Cost:
$270
- - - - $6,650 1,103 - - - - -
-
kWh
-
-
kW-months/year
$6,650
1,103
MMBtu
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,596
Cost:
$144
$4,693 111,733 $1,903 331 - - - - - - $4,693
111,733
kWh
$1,903
331
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,807
Cost:
$11,685
$2,565 60,074 $1,242 216 - - - - - - $2,565
60,074
kWh
$1,242
216
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$3,200
Cost:
-
- - - - $3,200 529 - - - - -
-
kWh
-
-
kW-months/year
$3,200
529
MMBtu
-
-
MMBtu
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$225
Cost:
$180
- - - - $225 37 - - - - -
-
kWh
-
-
kW-months/year
$225
37
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$195,174
Cost:
$80,256
$33,863 805,175 $3,145 547 $10,075 1,669 $23,976 - $124,115 - $33,863
805,175
kWh
$3,145
547
kW-months/year
$10,075
1,669
MMBtu
$23,976
-
MMBtu
$124,115
-
$
TOTAL IMPLEMENTED Savings:
$171,198
Cost:
$15,256
$33,863 805,175 $3,145 547 $10,075 1,669 - - $124,115 - $33,863
805,175
kWh
$3,145
547
kW-months/year
$10,075
1,669
MMBtu
-
-
MMBtu
$124,115
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas LPG Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Administrative Changes