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IAC Assessment: TA0051
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IAC Assessment: TA0051
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IAC Center University of Texas, Arlington
Assessment Year 2003
Principal Product Investment Casting
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 5,500 Pieces
Production Hrs. Annual 8,556
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,562 6,131,327 kWh $0.04
Electricity Demand $98,813 16,774 kW-months/year $5.89
Electricity Fees $7,293 - $ -
Natural Gas $218,729 45,123 MMBtu $4.85
LPG $20,998 3,054 MMBtu $6.88
TOTAL ENERGY COSTS $616,395
RECOMMENDED SAVINGS* $1,533,338 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,682
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,410,425
Cost:
$467,000
$8,820 212,163 $1,605 492 - - - - $1,400,000 - $8,820
212,163
kWh
$1,605
492
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,400,000
-
$
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$53,166
Cost:
$17,450
- - - - $53,166 2 - - - - -
-
kWh
-
-
kW-months/year
$53,166
2
MMBtu
-
-
Tgal
-
-
$
03: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$48,231
Cost:
$30,800
- - - - - - - - $48,231 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$48,231
-
$
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$19,775
Cost:
$51,000
- - - - - - $19,775 788,600 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,775
788,600
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,741
Cost:
-
$1,741 41,890 - - - - - - - - $1,741
41,890
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,533,338
Cost:
$566,250
$10,561 254,053 $1,605 492 $53,166 2 $19,775 788,600 $1,448,231 - $10,561
254,053
kWh
$1,605
492
kW-months/year
$53,166
2
MMBtu
$19,775
788,600
Tgal
$1,448,231
-
$
TOTAL IMPLEMENTED Savings:
$74,682
Cost:
$68,450
$1,741 41,890 - - $53,166 2 $19,775 788,600 - - $1,741
41,890
kWh
-
-
kW-months/year
$53,166
2
MMBtu
$19,775
788,600
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes