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IAC Assessment: TA0065
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IAC Assessment: TA0065
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IAC Center University of Texas, Arlington
Assessment Year 2003
Principal Product Plastics Hoses
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 56,000
Annual Production 10,100 Thousand Feet
Production Hrs. Annual 4,160
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,968 2,323,600 kWh $0.05
Electricity Demand $54,694 7,270 kW-months/year $7.52
Electricity Fees $310 - $ -
Natural Gas $23,385 2,955 MMBtu $7.91
TOTAL ENERGY COSTS $197,357
RECOMMENDED SAVINGS* $244,513 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $157,733
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.5194 REDESIGN PROCESS Savings:
$75,086
Cost:
-
$56 1,552 $47 4 - - $74,983 - - - $56
1,552
kWh
$47
4
kW-months/year
-
-
MMBtu
$74,983
-
$
-
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$64,800
Cost:
$5,200
- - - - - - - - $64,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$64,800
-
$
03: 3.2136 USE "WASH-LESS" PROCESSING EQUIPMENT Savings:
$49,000
Cost:
$1,768
$565 15,517 $510 44 - - $47,925 - - - $565
15,517
kWh
$510
44
kW-months/year
-
-
MMBtu
$47,925
-
$
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$37,440
Cost:
$1,027
- - - - - - $37,440 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,440
-
$
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$11,900
Cost:
-
- - - - - - - - $11,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$11,900
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,426
Cost:
$6,000
$2,426 66,664 - - - - - - - - $2,426
66,664
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,793
Cost:
-
- - - - - - - - $1,793 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,793
-
$
08: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$1,422
Cost:
$1,894
$738 20,273 $684 58 - - - - - - $738
20,273
kWh
$684
58
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$306
Cost:
$140
$306 8,414 - - - - - - - - $306
8,414
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$194
Cost:
-
$101 2,771 $93 8 - - - - - - $101
2,771
kWh
$93
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$146
Cost:
$142
- - - - $146 19 - - - - -
-
kWh
-
-
kW-months/year
$146
19
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$244,513
Cost:
$16,171
$4,192 115,191 $1,334 114 $146 19 $160,348 - $78,493 - $4,192
115,191
kWh
$1,334
114
kW-months/year
$146
19
MMBtu
$160,348
-
$
$78,493
-
$
TOTAL IMPLEMENTED Savings:
$157,733
Cost:
$13,234
$3,526 96,903 $731 62 - - $74,983 - $78,493 - $3,526
96,903
kWh
$731
62
kW-months/year
-
-
MMBtu
$74,983
-
$
$78,493
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes