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IAC Assessment: TA0073
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IAC Assessment: TA0073
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IAC Center University of Texas, Arlington
Assessment Year 2004
Principal Product Remanufacter Turbine Engine Blades
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 175,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,416
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $742,112 12,767,050 kWh $0.06
Electricity Demand $166,896 38,650 kW-months/year $4.32
Electricity Fees $66,668 - $ -
Natural Gas $166,316 43,354 MMBtu $3.84
TOTAL ENERGY COSTS $1,141,992
RECOMMENDED SAVINGS* $221,085 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $205,685
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$22,670
Cost:
$760
$22,670 365,651 - - - - - - $22,670
365,651
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$18,180
Cost:
$16
$18,180 293,270 - - - - - - $18,180
293,270
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,225
Cost:
$60
$9,225 148,800 - - - - - - $9,225
148,800
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$8,315
Cost:
$1,360
$8,040 129,713 $275 65 - - - - $8,040
129,713
kWh
$275
65
kW-months/year
-
-
$
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,700
Cost:
$16
$4,700 76,000 - - - - - - $4,700
76,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,180
Cost:
$630
$3,700 59,830 $480 112 - - - - $3,700
59,830
kWh
$480
112
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,450
Cost:
$120
$2,240 36,072 $210 49 - - - - $2,240
36,072
kWh
$210
49
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,400
Cost:
$640
$2,400 38,500 - - - - - - $2,400
38,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$60,865
Cost:
-
- - - - $60,865 - - - -
-
kWh
-
-
kW-months/year
$60,865
-
$
-
-
MMBtu
10: 2.6215 SHUT OFF AIR CONDITIONING IN WINTER HEATING SEASON Savings:
$56,500
Cost:
-
$50,000 807,550 $6,500 1,530 - - - - $50,000
807,550
kWh
$6,500
1,530
kW-months/year
-
-
$
-
-
MMBtu
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$16,200
Cost:
-
- - - - - - $16,200 4,224 -
-
kWh
-
-
kW-months/year
-
-
$
$16,200
4,224
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,400
Cost:
-
$13,700 221,197 $1,700 413 - - - - $13,700
221,197
kWh
$1,700
413
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$221,085
Cost:
$3,602
$134,855 2,176,583 $9,165 2,169 $60,865 - $16,200 4,224 $134,855
2,176,583
kWh
$9,165
2,169
kW-months/year
$60,865
-
$
$16,200
4,224
MMBtu
TOTAL IMPLEMENTED Savings:
$205,685
Cost:
$3,602
$121,155 1,955,386 $7,465 1,756 $60,865 - $16,200 4,224 $121,155
1,955,386
kWh
$7,465
1,756
kW-months/year
$60,865
-
$
$16,200
4,224
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas